• Journal of the Korea Academia-Industrial cooperation Society
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• v.18 no.1
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• pp.238-244
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• 2017

A spindle with a built-in motor can be used to simplify the structure of a machine tool system, but the rotor inevitably has unbalanced mass. This paper presents an analysis of the dynamic behavior. The spindle was used in a CNC lathe and investigated using the finite element method and transfer matrices. The high-speed spindle can be very sensitive to the rotation of an unbalanced mass, which has a harmful effect on many machine tools. Thus, a balancing procedure was performed with a spindle-bearing system for the CNC lathe by numerical analysis. The balancing was performed through the influence coefficient method, and the whirl orbit radii before and after balancing were compared to evaluate the effects. The results show that the rotational speed of the spindle seriously affects the whirl responses of the spindle. The whirl responses were also affected by other factors, such as the unbalanced mass and bearing stiffness. The balancing of the assembled spindle model significantly reduced the whirl orbit magnitude.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1997.04a
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• pp.307-311
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• 1997

This paper describes influence of thermal deformation on nosic characteristics in high speed spindle systems. Heat generation in front, rear spindle bearings and built in motor lead to diverse thermal deformation of headstock with time. This deformation changes assemble tolerance in bearing housing, especially to elliptic form. The elliptic assemble tolerance generate high nosie level with dominant amplitude in double rotational frequency.

• Proceedings of the KIPE Conference
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• 1996.06a
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• pp.1-4
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• 1996

The purpose of this treatise is to estimate speed of an induction motor and realize a robust speed control system with estimated speed in field-weakening region. A speed estimation is based on Model Reference Adaptive System(MRAS) technique and two flux estimator are designed to be robust against parameter variation. The MRAS-based overall control scheme has been implemented on 7.5kW Spindle induction motor control system. And it is verified that the proposed control scheme is very stable and robust in field-weakening region.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2008.11a
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• pp.401-406
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• 2008

This paper proposes a method to calculate the static characteristics of the FDBs with the curved surface. The general Reynolds equations are derived for the curved surfaces in the ${\theta}s$ plane. And the Reynolds equation is transformed to the finite element equations by considering the continuity of pressure and flow at the interface between the curved, journal and the thrust bearings. It also includes the Reynolds boundary condition in the numerical analysis to simulate the cavitation phenomenon. The static characteristics of the coupled journal and conical bearings were investigated due to the variation of conical angle. It shows that the conical angle is one of the important design parameters affecting the static and dynamic characteristics of FBBs.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2003.06a
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• pp.107-112
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• 2003

The recent machine tools are requested so high-quality processing and productivity increasing. Therefore, it is so necessary to develop technology for high-speed and high-precision. This thesis touches on the development of high speed and intellectual line center. At first, the line center is necessary that strong structure, compact structure and light weight design for high-speed processing and transfer. So, it is necessary that examination of new materials and structures for light-weight and control devices for precision processing. So, it is going to make mention of the process of 1st model production for the above-mentioned based on test model production and evaluation.

• International Journal of Precision Engineering and Manufacturing
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• v.3 no.3
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• pp.82-89
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• 2002

The need of ultra-precision machine tools, which manufacture and machine the high precision parts used in computers, semi-conductors and other precision machines, has been increased over years. Therefore it is important to design the driving parts, which affect significantly on their performances. In this paper, the dynamic analyses on the belt-driven system were explored. Relation of the acoustical natural frequency and the tension of belt was derived and presented through experiments. Also, while the dynamic loads on motor system were changed, dynamic deflections were calculated through finite element analysis. Nonlinear characteristics of the bearings having an effect on the dynamic performance were studied and the belt connecting the motor (driving part) to spindle of a machine tool (driven part) was modeled as truss and beam elements fur simulations under various conditions, and a beam element model was verified to be more useful.

• Journal of the Korean Society for Precision Engineering
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• v.20 no.9
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• pp.40-46
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• 2003

Synchronizing errors between the spindle motor and the z-axis motor directly influences the cutting characteristics and the thread quality in tapping, because the tapping process is accomplished by synchronizing the movement of the z-axis with the revolutionary spindle motion. Generally synchronizing errors are decided by tile parameters of the servo system and commanded velocity. The excessive synchronizing errors which are induced by the parameter mismatch and high cutting velocity can cause tap breakage due to the abrupt increase of cutting torque or damage the thread accuracy by overcutting the already cut threads. In this paper, the influences of the synchronizing errors on the tapping characteristics in the ultra high-speed tapping will be described and a minimum level of synchronizing errors necessary to maintain the quality of the cut thread will be presented.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2002.11a
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• pp.340.1-340
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• 2002

The unbalance exciting force induced by HDD of lately getting higher speed is directly influenced by the rotational speed and the mechanical assembly allowance between disk and spindle motor, and which gives rise to the structure borne noise of the personal computer. The absolute unbalance mass of HDD needs to be measured and adjusted by the counter mass to control the unbalance exciting force effectively in the stage of assembling the disk and spindle motor. This study introduces the measurement methods of the magnitude of the absolute unbalance mass and the position of HDD by 2 accelerometers. The absolute unbalance mass can be obtained by the acceleration responses and the mobility of the mechanical part, while the position of the unbalance mass can e obtained by the rotation acceleration orbit.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2001.11a
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• pp.291-296
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• 2001

Recently, many methods are studied to analyze the noise of HDD and to reduce it. In this study, the simulation tool(SPATH) was developed to analyze a noise of HDD. The prediction technique of sound pressure level(SPL) of a given structural shape enables us to design a cover and a base with much less vibration and noise. In this paper, we measured the force of disk-spindle motor and predicted SPL from HDD by computational simulation. To get a SPL of HDD by computational simulation, modal analysis and forced vibration analysis were performed with ANSYS, and sound radiation was computed using SYSNOISE. The calculated results were compared with experimental results and a good agreement was obtained.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1996.11a
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• pp.690-694
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• 1996

In order to regulate the cutting force at a desired level during peripheral end milling processes, a feedrate override Adaptive Control Constant system was developed. This paper presents an explicit pole-assignment PI-control law through spindle motor current monitoring and its application to cutting force regulation for feedrate optimization. An experimental set-up is constructed for the commercial CNC machining center without any major changes of the structure. A data transfer system is constructed with standard interface between an IBM compatible PC and a CNC of the machining center. Experimental results show the validity of the system.