• Title/Summary/Keyword: Spindle design

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Development of the Automatic Fine Polishing System (경면 다듬질을 위한 자동화 장치 개발)

  • 박균명;장진희;한창수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.10a
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    • pp.389-394
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    • 1993
  • Die making process is classified into design,manufacturing,polishing,assembly, and performance test. Die polishing is not a machining process by cutting edge of tool, but it is finishing by relative cutting movement under the surface contact between grinding particles and workpiece, and this process comprised 30~40% of total manufacturing hours. However, die polishing process is still performed by the skilled workers. Now a days, it is very difficult to secure skilled workers due to the hardworking environment and this situation will be getting worse in the future which has great difficulty of dies and molds industries.This process has the common problem on the elimination of tedious manual polishing among the tool making industries. Therefore this study is aimed at the development of an automatic polishing attachment which could be attached onthe spindle of CNC machine tool and controlled by the NC program data created by CAD/CAM system. As a result, this study will contribute the realization of automatic fine polishing process and improvement of quality level of dies and molds.

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Positioning control error of 2-Axis Stage for Diamond Turning Machine (DTM가공을 위한 2축 Stage의 정밀 이송특성연구)

  • Lee E.S.;Park J.J.;Lee M.K.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.309-312
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    • 2005
  • DTM (Diamond Turning Machine) is using for ultra precision manufacturing such as, plastic lens die or aspherical optics. This study is on a design of precision 2-axis stage for DTM. We designed and manufactured a back lash free stage using different weights and measured the positioning accuracy using Interferometer. Also, the 2-D moving accuracy is measured using the high magnification CCD technique. Then, the stage is tested with the machining of spherical and aspherical lens in a DTM with air bearing spindle. It was shown that the back lash free stage is effective for improving the positioning accuracy. Also, positioning control errors in motion control board were able to be found using the proposed stages system.

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The Characteristics of SIL Lens Machining Using Diamond Turning Machine (초정밀가공기를 이용한 SIL 렌즈의 절삭특성)

  • Won, Jong-Ho;Park, Won-Kyoo;Kim, Ju-Hwan;Kim, Geon-Hee
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.1
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    • pp.63-68
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    • 2003
  • The aspherical lenses are used as objective lens of optical pickup. To examine the design factor the sample product is made before manufacturing of injection mould of lens. The optimum cutting condition of PMMA lens sample with ultra precision SPDT, the roam spindle speed, the depth of cut, the feedrate are found. The demanded surface roughness 100m Ra, aspherical form error $0.5{\mu}m$ P-V for aspherical lens of optical data storage device are satisfied.

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Experimental study on seismic performances of steel framebent structures

  • Liang, Jiongfeng;Gu, Lian S.;Hu, Ming H.
    • Earthquakes and Structures
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    • v.10 no.5
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    • pp.1111-1123
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    • 2016
  • To study seismic performance of steel frame-bent structure, one specimen with one-tenth scale, three-bay, and five-story was tested under reversed cyclic lateral load. The entire loading process and failure mode were observed, and the seismic performance indexes including hysteretic loops, skeleton curve, ductility, load bearing capacity, drift ratio, energy dissipation capacity and stiffness degradation were analyzed. The results show that the steel frame-bent structure has good seismic performance. And the ductility and the energy dissipation capacity were good, the hysteresis loops were in spindle shape, which shape were full and had larger area. The ultimate elastic-plastic drift ratio is larger than the limit value specified by seismic code, showing the high capacity of collapse resistance. It can be helpful to design this kind of structure in high-risk seismic zone.

Isolation Technique of Shock Transfer Path of the Microdrive for Shock Resistance Improvement (마이크로 드라이브의 충격 저감을 위한 충격 전달 경로 절연 기법)

  • Kim, Do-Gyoon;Lee, Jun-Hwa;Kim, Kwang-Joon;Byun, Yong-Kyu;Han, Woo-Sup;Hong, Min-Pyo
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.717-722
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    • 2003
  • To improve the shock resistance of the microdrive under non-operating conditions, an isolator was attached to the contacting part of the microdrive. Through FE analysis, design parameters for satisfying the allowable acceleration level of the spindle motor bearing part were presented, which is a most possible critical part of the microdrive.

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A study of Pickup Lens manufacturing in diamond turing machine (초정밀가공기를 이용한 광 저장용 렌즈의 절삭특성)

  • 김건희;홍권희;김효식;박지영;박원규
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.891-894
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    • 1997
  • The asphericals lenses are used as objective lens of optical pickup. To examine the design factor the sample product is made before manufacturing of injection mould of lens. The optimum cutting condition of PMMA lens sample with ultra precision SPDT, he main spindle sped, the depth of cut, the feedrate are found. The demanded surface roughness 10nm Ra, aspherical form error 0.5${\mu}{\textrm}{m}$ P-V for aspherical lens of optical data storage device are satisfied.

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Diamond turning of pick-up lens for optical application (광 정보저장용 픽업 렌즈의 다이아몬드 터닝 가공)

  • 박순섭;김대중;이봉주;김상석;김정호;유영문;김주하
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.525-528
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    • 2003
  • The aspherical lens are used as objective lens of optical pickup. The sample product is made before manufacturing the injection mould of lens to examine the design factor. The optimum cutting conditions of the main spindle speed, the depth of cut, the feed rate are found when we cut PMMA and PC lens sample with ultra-precision SPDT. The demanded surface roughness 10 nm Ra. aspherical form error 0.5 ${\mu}{\textrm}{m}$ P-V for aspherical lens of optical data storage device are satisfied for PMMA. but not satisfied for PC.

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A Study on Dynamic Characteristics of the Optical Disk Drive with Rubber Mount Absorber (흡진기 부착 광디스크 드라이브의 동특성 연구)

  • 강봉진;신효철;정태은
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.580-584
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    • 1997
  • As the optical disk drive is getting applied to wider ranges, higher density of media and higher velocity of spindle motor are demanded and therefore its design criterion is becoming more strict. Especially, the vibration problem is one of the most important factors to be considered for reliable performance. In this study, the possibility of the application of the vibration absorber using rubber mount was investigated by 3 dimensional modeling and analysis by Recurdyn program. The model chosen was a vibration absorber using rubber mount installed on the sled base of the optical disk drive.

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A Study on the Experimental Design of Tail stock with Consideration Thermal Expansion (열팽창을 고려한 심압대의 실험적 설계에 관한 연구)

  • 김경석
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.3
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    • pp.123-129
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    • 2000
  • To make high accuracy cutting of long materials and a piston for the engines it must be necessary to keep the thermal stability of spindle and tail stock in CNC lathe. If a object is clamped at the ends the thermal expansion and cutting process generate the deflection of cutting objects. Especially in the case of a piston ring piston ovality and piston profile the influences of deflection are very serious. In order to solve the problems most of piston cutting are worked under simply support. However the prob-lems exist yet. Therefore this paper proposes the new structure of tail stock which can compensates the deflection.

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Robust Observer Design for Multi-Output Systems using Eigenstructure (고유구조를 이용한 다중출력 시스템의 강인한 관측기 설계)

  • 허건수;남준철
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.39-44
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    • 2003
  • It was shown that the robustness of deterministic observers with respect to modeling errors, measurement bias and round-off errors can be represented by a single performance index the condition number of the observer eigenvector matrix. In this paper, a robust observer for multi-output systems is designed using the left eigenstructure assignment, where the observer gain can not be determined uniquely with respect to the desired observer poles. Utilizing the eigenstructuer assignment for the robustness of the observer, the desired eigenvector matrix is selected to achieve the observer eigenvector matrix with the small condition number. The performance of the designed robust observer is evaluated in a spindle-drive simulation example where the load speed to be estimated based on the measured signals.

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