• 제목/요약/키워드: Spindle design

검색결과 345건 처리시간 0.026초

TiC-SKH51 금속 복합재를 이용한 공작기계 주축 진동 억제에 관한 연구 (Suppression of Machine Tool Spindle Vibration by using TiC-SKH51 Metal Matrix Composite)

  • 배원준;김성태;김양진;이상관
    • Composites Research
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    • 제33권5호
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    • pp.262-267
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    • 2020
  • 고속 가공과 저중량 설계에 대한 수요가 증가함에 따라, 공작기계 주축의 진동 발생 가능성이 증가하고 있다. 또한 초정밀 가공에서 주축의 진동은 공작물 표면 형상에 큰 영향을 끼치게 된다. 다양한 가공 공정의 가공 정밀도를 향상시키기 위해, 공작기계 주축 진동 문제를 해결하여야 한다. 이 논문에서, 공작기계 주축의 진동 억제를 위해 TiC-SKH51 금속 기지 복합재가 사용되었다. TiC-SKH51 복합재의 동적 특성을 확인하기 위해 충격 망치 시험을 수행하였다. FEA의 모드 분석 결과와 충격 망치 시험 결과를 비교하여 FEA의 신뢰성을 확인한 후, 공작기계 주축 모델의 해석이 실행되었다. FEA 결과로부터 진동 발생 억제를 위해 TiC-SKH51 복합재를 적용한 공작기계 주축이 사용될 수 있음을 확인하였다.

개방형 CNC에서 주축과 서브 주축 동기를 위한 최적화 연구 (The Optimization of Main and Sub Spindle′s Synchronous In Opening-CNC)

  • 김성현;윤강섭;이만형
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 춘계학술대회 논문집
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    • pp.391-394
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    • 2002
  • This paper introduces that the lathe optimize for main and sub spindle's synchronous in Opening-CNC. In view of optimal design, the mathematical modelling and the frequency domain analysis of spindle's system are performed. For the compensation of synchronous error in compounded manufacture process, the optimization method of motor drive's control parameter and the related parameter is proposed. By the experiment in prototype machines using the server/client program, the validity of the proposed method is verified.

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초고속 RPM변화에 따른 니켈-크롬 합금의 밀링가공 특성 평가 (Machining Characteristics of Nickel-Chrome Alloy according to Changing with Ultra High-Speed RPM)

  • 이승준;최수창;김진근;신인동;이득우;이종열
    • 한국기계가공학회지
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    • 제9권2호
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    • pp.1-5
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    • 2010
  • According to the high demand of hybrid components, the hybrid materials development and processing technology were increased in the industry field. Although hybrid materials have various machining technologies, the research about them has rarely been proceed. This study is to carry out results about design technology of miniaturized high-speed air spindle and machining characteristics of hybrid materials using that. We studied machining characteristics in Nickel-Chrome alloy(Ni-Cr) according to change rotating speed using miniaturized high-speed air spindle. As the following results, the change of surface shape and roughness was investigated as the processing conditions such as rotating speed of miniaturized high-speed air spindle.

3원호 미끄럼 베어링을 적용한 공작기계 주축계의 정적 및 동적 특성 해석시스템 개발 (Development of a Static and Dynamic Characteristics Analysis System for Machine -Tool Spindle Systems with 3 Lobe Sliding Bearings)

  • 조재완
    • 한국생산제조학회지
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    • 제9권4호
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    • pp.99-107
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    • 2000
  • In this study, a static and dynamic characteristics analysis system for machine tool spindle systems with 3 lobe sliding bearing is developed based on Timoshenko theory, finite element method and windows programming techniques. And the characteristics value of 3 lobe sliding bearing such as eccentricity ratio, attitude angle, friction coefficient , stiffness coefficients, damping coefficients and so on, are determined by using the thermal equilibrium conditions of spindle systems. Since the developed system has various analysis modules related to static deformation analysis, modal analysis, frequency responses analysis and so on, it can be utilized to perform systematically the design an devaluation process of spindle systems with 3 lobe sliding bearing under windows GUI environment.

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고속 내면 연삭기 주축용 원추형 자기베어링 설계 연구 (Study on Design of Cone-Shaped Magnetic Bearing Spindle System for High Speed Internal Grinding)

  • 노승국;경진호;박종권;최언돈;양승준;이재응;김남용;이동주
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.79-83
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    • 2001
  • A cone-shaped active magnetic bearing spindle system for high speed internal grinding is designed and tested. The cone-shaped AMB system consists of only 4 couples of magnet, it can be smaller and lighter than conventional radial-axial-type AMB system. In this paper, the cone-shaped electromagnets are designed by magnetic circuit theory, and de-coupled direct feedback PID controller is applied to control the coupled magnetic bearings. The designed cone-shaped AMB spindle system is built and constructed with a digital control system, and tested its stbility and dynamic performances. As the results of the tests, this spindle runs up to 40,000 rpm with about 5 ${\mu}{\textrm}{m}$ of runout, and the AMB system provides high damping ratio eliminating overshoot and resonance speed.

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수중 밀링 가공을 위한 주축 및 방수장치의 개발 (Development of Main Spindle and Waterproof System for Underwater Milling Operation)

  • 이동규;이기용;이용범;이근우;박진호
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.1158-1161
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    • 2003
  • For underwater milling of parts of nuclear reactor, a waterproof main spindle system was developed. which used a servo meter. Particularly, a waterproof system is available to cope with emergencies such as an electricity failure so that it prevents hazards from cutting radioactive materials. A developed spindle was designed to be capable of horizontal and vertical cutting and structural analysis was conducted with a FEM tool(Design Space) when the forces were loaded in each axis-direction.

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80GB/PLATTER 하드 디스크 드라이브 설계를 위한 스핀들-디스크 시스템 진동의 TMR 기여도 분석 (TMR Contribution Analysis of Spindle-Disk System Vibration for the High-Density Hard Disk Drive of 80GB/Platter)

  • 강성우;한윤식;오동호;황태연;김명업
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2001년도 추계학술대회논문집 I
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    • pp.58-64
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    • 2001
  • An investigation of the TMR(Track Misregistration) requirements to achieve the capacity of 80GBytes/Platter in 7200rpm disk drive system is reported. This paper also gives an overview of the PES(Position Error Signal) characteristics in the 57,500TPI disk drive to estimate the required 95,000TPI-system PES. The TMR measured by PES are presented and decomposed in order to identify the portions and their contributions of the spindle-disk system vibration and HSA(Head-Stack-Assembly) system vibration respectively. A comprehensive review on the servo system is also presented to provide the practical limits of the modem servo architecture into TMR budget design. The decomposed PES energy distribution shows that the spindle-disk pack vibration is one of the top-ranking sources of the total TMR budget and its percentage contribution is about 50% considering all the other TMR sources.

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압전 바이모프를 이용한 HDD 디스크-스핀들 시스템의 션트 댐핑 (Shunt Damping of HDD Disk-Spindle System Using Piezoelectric Bimorph)

  • 임수철;최승복;박영필;박노철
    • 정보저장시스템학회논문집
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    • 제1권1호
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    • pp.84-92
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    • 2005
  • This work presents the feasibility of shunt damping far vibration suppression of the rotating HDD disk-spindle system using piezoelectric bimorph. A target vibration mode which significantly restricts the recording density increment of the drive is determined through modal analysis and a piezoelectric bimorph is designed to suppress unwanted vibration. After deriving the two-dimensional generalized electromechanical coupling coefficient of the shunted drive, the shunt damping of the system is predicted by simulating the displacement transmissibility using the coefficient. In addition, optimal design process using sensitivity analysis is undertaken in order to improve the shunt damping of the system. The effectiveness of the proposed methodology is verified through experimental implementation by observing the vibration characteristics of the rotating disk-spindle system in frequency domain.

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크랭크 샤프트 연삭기용 유정압 스핀들의 유막 간격 선정에 관한 연구 (A Study on the Determination of the Oil Gap in the Hydrostatic Spindle System for a Crank Shaft Grinding Machine)

  • 박동근;최치혁;이인재;이춘만
    • 한국정밀공학회지
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    • 제28권4호
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    • pp.410-415
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    • 2011
  • A cylindrical type of self-controlled restrictor is designed for hydrostatic bearing of crank shaft for a grinding wheel spindle. The effect of operation parameters, clearance between spindle and housing on bearing stiffness are analyzed to determine the optimum conditions of operation parameters. The lowest values of the supply pressure and the loads by the theoretical and experimental results assuming oil film thickness and shape of pocket are compared.

Feasibility Study on the New Structure of a Spindle Motor for Hard Disk Drive

  • Kim, Tae-Woo;Chang, Jung-Hwan
    • Journal of international Conference on Electrical Machines and Systems
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    • 제2권3호
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    • pp.295-299
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    • 2013
  • This paper presents the new structure of a spindle motor for hard disk drive (HDD). It can produce axial force as well as torque without a pulling plate or a pulling magnet required for the normal operation of a hydrodynamic bearing in rotating-shaft structure. The proposed models have different air gap length along the axial direction by changing the thickness of permanent magnet (PM). One has a single slope and the other has double slopes on the surface of PM. For the design of the proposed models, variables are defined and its effects on the motor performances are investigated by 3-demensional finite element analysis (FEA). The equi-performance curves are investigated for the main characteristics of the spindle motor such as generated torque, axial force and torque ripple ratio. The validity of the proposed models is verified by the feasibility study and performance evaluation.