• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2001년도 춘계학술대회 논문집
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• pp.505-509
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• 2001

When the spindle is rotated for machining the workpiece, the vibration is generated due to the spindle unbalance. This vibration affects surface finish, dimensional accuracy, tool life, and spindle bearings. To compensate this effect of the spindle unbalance, the spindle system using an EME(electro magnetic exciter)is proposed in this paper. In the proposed spindle system, the vibration due to the spindle unbalance is monitored using vibration sensors and is compensated by electromagnetic attractive forces generated in the EME which are excited by anti-direction forces corresponded with the measured unbalance. Firstly, the spindle system using an EME and control system are constructed to compensate the effect of spindle unbalance in this paper. And then the system is modeled by bond graph to analyze the system. Finally, a controller for vibration compensation due to spindle unbalance is designed and is implemented in real experimental system. As a result, experimental results show this proposed spindle system is very effective to compensate the spindle unbalance.

• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 2003년도 추계학술대회논문집
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• pp.1089-1094
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• 2003

A main vibration source in HDD is arisen from high rotating disk/spindle, and vibration suppression of the disk-spindle system becomes a critical issue and a major concern for high performance of the drive. In this paper, we study the feasibility of suppressing unwanted vibration of disk-spindle system of the HDD by external shock and excitation utilizing piezoelectric shunt damping methodology. By considering dynamic characteristics of the disk-spindle system through modal analysis, a target vibration mode is determined and then the piezoelectric material is carefully integrated to the modified drive. In order to maximize improvement of vibration characteristics of the proposed system, shunt circuit is optimally designed via tuning processes. Finally, the vibration characteristics of the high rotating disk-spindle system of the proposed drive is experimentally evaluated in frequency domain.

• 한국정밀공학회지
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• 제16권9호
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• pp.62-67
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• 1999

In milling, cutting tool ins directly attached to spindle and this tells that spindle can provide very useful information on the cutting tool condition such as wear or breakage. Since spindle is rotating at a high speed, measuring spindle velocity using a noncontacting measurement system gives the best information which can be obtained. Due to the force applied to spindle through cutting tool, velocity of spindle changes. And any change in cutting tool condition affects cutting force and consequently spindle vibration. With the intent of continuously monitoring cutting tool condition in intermittent machining operations in a benign manner, a noncontacting velocity measurement system using a laser Doppler velocimeter was assembled to measure spindle torsional vibration. Spindle vibration was measured and analysis of it in the frequency domain yielded a measure which corresponded to amount of cutting tool wear in milling.

• 연구논문집
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• 통권31호
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• pp.77-88
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• 2001

In this paper, the critical vibration limits of a spindle unit for a high speed ball pen tip processing machine are studied. The vibration of the spindle is measured by FFT, and the influence of the vibration amplitude due to unbalance, bearing deflect, bite, and timing belts tension is analyzed. The critical vibration limits of the spindle is determined by the X, and Z directional vibrations of the spindle. Both FET and RMS values can be used to analyze the vibration characteristics of the spindle. From experimental results the limit line can be drawn for the spindle. The RMS value for the vibration limit is 3 G.

• 정보저장시스템학회:학술대회논문집
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• 정보저장시스템학회 2005년도 추계학술대회 논문집
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• pp.210-214
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• 2005

The purpose of this paper is to study the effects of the flexibility of HDD base plates on spindle vibration via theoretical predictions and experimental measurements. The flexibility of the base plate can significantly affect HDD spindle vibration. This is the most prominent feature in 2.5 inch HDD. Nevertheless, theoretical analysis of the spindle vibration often neglects the flexibility of the non-rotating part including spindle, base plate, and top cover. Our theoretical model developed in University of Washington can include the flexibilities of spindle and base plate. As a result, our theoretical prediction generally agrees well with our experimental measurements in vibration analysis. Moreover, Because of its small form factor, industrial practice is to use flanged disks instead of regular disks in vibration testing of prototypes. Our experimental measurements indicate that flanged disks and regular disks have very different behavior when the frequency is above 1 KHz.

• 정보저장시스템학회논문집
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• 제2권2호
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• pp.111-116
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• 2006

The purpose of this paper is to study the effects of the flexibility of HDD base plates on spindle vibration via theoretical predictions and experimental measurements. The flexibility of the base plate can significantly affect HDD spindle vibration. This is the most prominent feature in 2.5 inch HDD. Nevertheless, theoretical analysis of the spindle vibration often neglects the flexibility of the non-rotating part including spindle, base plate, and top cover. Our theoretical model developed in University of Washington can include the flexibilities of spindle and base plate. As a result, our theoretical prediction generally agrees well with our experimental measurements in vibration analysis. Moreover, because of its small form factor, industrial practice is to use flanged disks instead of regular disks in vibration testing of prototypes. Our experimental measurements indicate that flanged disks and regular disks have very different behavior when the frequency is above 1 KHz.

• 한국기계가공학회지
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• 제3권4호
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• pp.37-42
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• 2004

End-milling have been widely used in aircraft, automobile part and moulding industry. However, various working factors such as spindle speed, feed rate and depth of cut in end-milling have an effect on spindle vibration. There it is demanded the quantitative analysis of spindle vibration in order to get the optimum surface roughness. This study was carried out to analyze an influence of working factors on spindle vibration by design of Experiment. The results are shown that mathematical model of regression equation for an influence of working factors on vibration acceleration of spindle in end-milling by regression analysis is presented.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2001년도 춘계학술대회 논문집(한국공작기계학회)
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• pp.340-345
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• 2001

In this paper, We have studied on the critical vibration limits of spindle unit for the high speed ball pen tip processing machine. The vibration of bearing can be measured by FFT, and the influence of vibration amplitude due to the Unbalance, bearing deflect, bite and timing belts tension are analyzed. So, the critical vibration limits of spindle is determined by the X, Z directional vibration of spindle Unit.

• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 1997년도 춘계학술대회논문집; 경주코오롱호텔; 22-23 May 1997
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• pp.160-166
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• 1997

The spindle motor in a computer hard disk drive can be modeled as a rotor-bearing system supported by the base plate. Ball bearing is the crucial element to determine the stiffness of the spindle motor, and its design parameters and operating conditions determine the dynamic characteristics of the spindle motor. In the analysis of a rotor-bearing system with a short shaft like a spindle motor, the stiffness of the base plate as well as ball bearings must be considered accurately to analyze the dynamic charateristics of a spindle motor. In this paper, the lateral and the axial vibration of the spindle motor were analyzed by the transfer matrix method for the dual-shaft rotor-bearing model and by d.o.f lumped parameter model, respectively. The simulation results had good agreements with the experimental modal testing. The dynamic characteristics were fully investigated for the change of the major design parameters of the spindle motor, i.e. the preload of ball bearings and the rotational speed.

• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 2000년도 추계학술대회논문집
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• pp.784-789
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• 2000

Equations of motion are derived and solved using the finite element method substructure synthesis for the disk-spindle system with rigid spindle and flexible shaft. The disk is modeled as a flexible spinning disk by Kirchhoff plate theory and von Karman nonlinear strain. The spindle supporting the flexible disk is modeled as a rigid body to consider its complex geometry. The stationary shaft supporting the rotating disk-spindle-bearing system is modeled by Euler beam, and the ball bearings are modeled as the stiffness matrix with 5 degrees of freedom. Developed theory is applied to analyze the vibration characteristics of a 3.5" HDD and a 2.5" HDD, respectively, and modal tests are performed to verify the simulation results. This paper shows that the developed theory can be effectively applied to the rotating disk-spindle system with the spindle of complex shape.