• Title/Summary/Keyword: Spark Discharge

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A Study for its Characteristics with Electric Variation in an Electrical Discharge Machining (방전가공에서 전기적 변화가 갖는 방전 특성에 관한 연구)

  • 신근하
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.6 no.4
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    • pp.72-79
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    • 1997
  • A study is a experiment which is figure out to optimum discharge cutting condition of the surface roughness, electronic discharging speed and electrode wear ration with Ton , Toff and V(voltage) as an input condition according to the current(Ip) in an electric spark machine : 1) Electrode is utilized Cu and Graphite. 2) Work piece is used the material of carbon steel. The condition of experiment is : 1) Current is varied 0.7(A) to 50(A) and the time of electric discharging to work piece in each time is 30(min) to 60(min). 2) After the upper side of work piece was measured in radius(5$\mu$m) of stylus analyzed the surface roughness to ade the table and graph of Rmax by yielding data. 3) Electro wear ratio is : \circled1Cooper was measured ex-machining and post-machining by the electronic balance. \circled2The ex-machining of graphite measured by it, the post-machining was found the data from volume $\times$specific gravity and analyzed to made its table and graph on ground the data. 4) In order to keep the accuracy of voltage affected to the work piece was equipped with the A.V. R and the memory scope was sticked to the electric spark machine. 5) In order to preserve the precision of current, to get rid of the noise occured by internal resistance of electric spark machine and to force injecting for the discharge fluid , it made the fixed table for a work piece to minimize the work error by means of one's failure during the electric discharging.

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A Study on Performance Improvement of Electrical Discharge Machining for Producing Micro-holes Using a Shot Blasting Surface Treatment (쇼트 블라스팅 표면처리를 통한 미세홀 방전가공 성능향상에 관한 연구)

  • Jang, H.S.;Kim, H.S.;Shin, K.H.
    • Transactions of Materials Processing
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    • v.21 no.5
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    • pp.312-318
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    • 2012
  • With an increasing trend toward miniaturization, electrical discharge machining(EDM) has been receiving a lot of attention as a suitable production technology for micro-parts, since it enables the machining of hard conductive materials with a high degree of repeatability and without alteration to the material. When a micro-hole is fabricated by EDM, however, the diameter of the inlet hole is larger than that of the outlet region due to the additional discharge effect caused by the eroded particles. In this paper, a shot blasting surface treatment, in which an abrasive material is accelerated through a pressurized nozzle and directed at the surface of a part, is suggested as an effective method to reduce the tapered shape of EDM micro-hole. In addition, the influence of process parameters such as spark-on time and electrode diameter on the machining performance was investigated. It is shown quantitatively that the difference in diameter between the inlet and outlet holes decreases with the shot blasting treatment and with decreasing spark-on time.

An Experimental Study on Minimum Ignition Energy of Flammable Mixtures by Electric Power Frequency (전원주파수의 변화에 따른 인화성 혼합기체의 최소점화에너지에 관한 실험 연구)

  • Choi, Sang-Won
    • Journal of the Korean Society of Safety
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    • v.27 no.4
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    • pp.26-32
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    • 2012
  • With a progress of electrical and electronic technology, radio-frequency including high frequency components are widely to various industrial installations. Some of them are used in hazardous locations where explosive or flammable gases exist. As a result, ignition of such gases may be induced by a spark discharge when the radio frequency circuits are switched on or off. The purpose of this study is to investigate the ignition hazards of some kind of flammable mixtures based on the IEC 60079-11 publication. In this experiment, we used a high frequency resistive circuit which consists of a co-axial cable, a 20 ${\Omega}$, 30 ${\Omega}$, 40 ${\Omega}$ and 50 ${\Omega}$ resistor and two kind of power amplifier with frequency range up to almost 1 MHz and 50 MHz. Experimental results show that the ignition of the acetyleneair, ethylene-air mixtures and methane-air mixtures due to spark discharge depends primarily on the frequency of the power source in the resistive circuit the minimum ignition voltage increases gradually with the increase of the frequency.

A Study on the Ignition Hazard of Flammable Mixtures by Radio-Frequency Spark (고주파 스파크에 의한 가연성 혼합가스의 점화위험성에 관한 연구)

  • Choi, Sang-Won;Lee, Gwan-Hyung;Moon, Jung-Gi
    • Proceedings of the KIEE Conference
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    • 1996.07c
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    • pp.1913-1916
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    • 1996
  • With a progress of electrical and electronic technology, radio-frequency circuits including high frequency components are widely applied to various industrial installations. Some of them are used in hazardous locations where explosive or flammable gases exist. As a result, ignition of such gases may be induced by a spark discharge when the radio frequency circuits are switched on or off. The purpose of this study is to investigate the ignition hazards of acetylene-air and ethylen-air mixtures experimentally based on the IEC 79-3 publication. In this experiment, we used a high frequency resistive circuit which consists of a co-axial cable, a $10{\Omega}$, $20{\Omega}$, $30{\Omega}$, $40{\Omega}$ or $50{\Omega}$ resistor and a power amplifier with frequency range up to almost 1 MHz. Experimental results show that the ignition of the acetylene-air and ethylen-air mixtures due to spark discharge depends primarily on the frequency of the power source in the resistive circuit: the minimum ignition voltage increases gradually with the increase of the frequency.

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Ionizing Characteristic of Glow Discharge by Controlled Air Flow Rate (공기유량에 따른 글로우 방전의 제전 특성)

  • Choi, Sang-Won
    • Journal of the Korean Society of Safety
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    • v.23 no.5
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    • pp.49-53
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    • 2008
  • Glow discharge has lots of attractive properties, such as lower discharge sustaining voltage, no generation of ozone, and so on. And more, ionizer was developed recently using an atmospheric pressure glow discharge. On the other hand, ionizer needs a compressed or blown air to transport ion for charged objects. This air is very useful in explosive hazardous area to prevent the explosion of flammable gas and/or vapor by ignition sources, e.g. electrical spark. In this paper, we investigated the ionizing characteristic of atmospheric pressure glow discharge by controlled air flow rate from 5 liters to 60 liters a minute, and compared with decay time between the corona discharge and glow discharge as a function of some direction and distance from discharge ion source. We confirmed that an air flow rate needs 25 liters a minute to sustain the most suitable atmospheric pressure glow discharge and to increase an ionizing efficiency.

An Analytical Approach to the Spark Resistance Formula Caused by Electrostatic Discharge

  • Kang, In-Ho;Kim, Dong-Il
    • Journal of the Korean Institute of Navigation
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    • v.21 no.2
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    • pp.69-75
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    • 1997
  • A modern electric system located at a certain distance from the discharge may respond with unexpected sensitivity, when an electrostatic discharge (ESD) phenomenon occurs heteronomously between metallic objects. For analyzing the transient electromagnetic fields caused by ESD, two resistance formulas - Toepler and Rompe-Weizel -are introduced. The experimental result given by Wilson-Ma are used to compare which of these resistance formulas is proper.

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The Design of a patch Sensor for Partial Discharge diagnosis in Rotating Machine Stator Windings (회전기 고정자 권선의 부분방전 진단을 위한 평면 Patch Sensor 설계)

  • Yang, Sang-Hyun;Lim, Kwang-Jin;Park, Noh-Joon;Park, Dae-Hee
    • Proceedings of the KIEE Conference
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    • 2008.10a
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    • pp.97-98
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    • 2008
  • In 6.6kV Rotary Machine Stator Windings, Corona Discharge, Discharge at Conductor Surface, Slot Discharge and Endwinding Discharge is happended by electronic degradation. Also, if Partial Discharge cause in inner-part of Rotary Machine Stator Windings, it will be happended voltage and current pulse. In case of discharge spark, RF electromagnetic wave, which transmits at discharge position, can happen. To detect this kind of RF electromagnetic wave efficiently, we have designed Planar Antenna Sensor with the CST MWS simulation program. Also we have confined the application possibility, which can analyzes the partial discharge in Rotary Machine Stator Windings. In the Future, sample of planar antenna sensor will be able to compare with the data of simulation by CST MWS program.

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The Design of a Planar Antenna Sensor for Partial Discharge diagnosis in 6.6kV Rotary Machine Stator Windings (6.6kV 회전기 고정자 권선에서 부분방전 진단을 위한 평판 안테나 센서 설계)

  • Lim, Kwang-Jin;Lwin, Kyaw-Soe;Shin, Dong-Hoon;Park, Noh-Joon;Park, Dae-Hee
    • Proceedings of the KIEE Conference
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    • 2007.11a
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    • pp.222-223
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    • 2007
  • In 6.6kV Rotary Machine Stator Windings, Corona Discharge, Discharge at Conductor Surface, Slot Discharge and Endwinding Discharge is happended by electronic degradation. Also, if Partial Discharge cause in inner-part of Rotary Machine Stator Windings, it will be happended voltage and current pulse. In case of discharge spark, RF electromagnetic wave, which tranmits at discharge position, can happen. To detect this kind of RF electromagnetic wave efficiently, we have designed Planar Antenna Sensor with the CST MWS simulation program. Also we have confined the application possibility, which can analize the partial discharge in Rotary Machine Stator Windings. In the Future, sample of planar antenna sensor will be able to compare with the data of simulation by CST MWS program.

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Nanoparticle patterning using nanoparticle focusing mask (나노입자 집속 마스크를 이용한 나노입자 패턴 형성)

  • You, Suk-Beom;Lee, Hee-Chul;Kim, Hyoung-Chul;Choi, Man-Soo
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.1713-1717
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    • 2008
  • We have developed a nanoparticle focusing mask which can generate particle arrays directly on the large area with high resolution. Using this mask, nanomaterials are precisely deposited onto desired positions on a substrate surface. We obtained various sizes of arrays ranging from 80 nm to 6 ${\mu}m$ with silver and copper nanoparticles that are generated by a spark discharge and an evaporation-condensation method. The feather size is much smaller than that of mask openings due to the focusing effects, like electrostatic lens, caused by charge or electric potential on insulator mask surface, which also prevent a mask clogging. The particle array size depends on the size of mask open patterns and focusing effects near the mask relate to ion flow rate and electric potential. We have demonstrated that diverse size of arrays with high resolution could be obtained repeatedly using the same sized mask in atmosphere.

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Characteristics of Electrical Discharge Machining of Ceramic Composites (세라믹 복합체의 방전가공 특성)

  • 우정윤;왕덕현;윤존도;안영철
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.46-50
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    • 1996
  • Die sinking Electrical Discharge Machining(EDM) of TiC/Al$_2$O$_3$Ceramic Matrix Composite(CMC) was conducted for positive and negative polarity according to the change of current and Duty Factor(DF). Also FEM analysis about temperature distribution of workpiece by one spark was executed. Maximum surface roughness( R$_{max}$ ) and SEM photographs of the EDMed surface for different conditions were evaluated. Higher Material Removal Rate(MRR) was obtained for negative polarity than positive one. Better surface morphology was found as the current is decreased, but the MRR was also decreased. From the SEM photographs, the size of melt cavity due to one spark is about 100 to 150${\mu}{\textrm}{m}$ in diameterer

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