• Journal of Welding and Joining
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• 제24권5호
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• pp.22-28
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• 2006

A spacer grid assembly, which is an interconnected array of slotted grid straps and is welded at the intersections to form an egg crate structure, is one of the main structural components of the nuclear fuel assembly for Pressurized Water Reactors (PWRs). The weld quality of spacer grids in PWRs fuel is extremely important for the fuel assembly performance in the nuclear renter. The spacer grid welds are currently evaluated mainly by the metallographic examination although it reveals only cross-points which are welded by the laser beam. This experiment is also to compare the weldability of Zircaloy-4 spacer grids using by the GTA and LB. The effect of node geometries of spacer grids for the GTAW and LBW has been studied and optimum conditions of spacer grid welding have been found. Microstructures and micro-hardness of the GTA and LB welded zones have been also compared.

• 한국정밀공학회지
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• 제22권3호
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• pp.93-100
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• 2005

The top and bottom nozzles of PWR fuel assembly are connected by guide thimbles and an instrumentation tube that are connected with spacer grids. The fuel rods are inserted into the each cell of spacer grids. The loads acting on the fuel assembly are transmitted to the guide thimbles through the flow plate of top nozzle The axial loads applied to the fuel assembly are not equally distributed among the guide thimble due to the geometry of the top nozzle flow plate and spacer grid. In this study, the load concentration factors for the $17\times17$ fuel assembly were calculated. The analytical model fur the calculation of the load concentration factor of top nozzle flow plate was developed using ANSYS 5.6. The finite element analyses were performed using the model composed of top nozzle, guide thimble, and spacer grid. And, the analysis results were compared with the test results.

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 2005년도 추계학술발표대회 개요집
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• pp.70-72
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• 2005

Nuclear fuel assemblies for pressurized water reactors(PWR) are loaded in the reactor core throughout the residence time of three to five years. A spacer grid assembly, which is an interconnected array of slotted grid straps and is welded at the intersections to form an egg crate structure, is one of the main structural components of the nuclear fuel assembly. The spacer grid assembly is structurally required to have enough buckling strength under various kinds of lateral loads acting on the nuclear fuel assembly so as to keep the nuclear fuel assembly straight. To meet this requirement, it is necessary to weld the welding parts carefully and precisely. In this study, laser welding qualities of the Zircaloy spacer grid assembly welded by two welding companies, such as weld strength, weld penetration depth, and weld bead size, are examined and compared.

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 2006년 추계학술발표대회 개요집
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• pp.125-127
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• 2006

A spacer grid assembly, which is an interconnected array of slotted grid straps and is welded at the intersections to form an egg crate structure, is one of the main structural components of the nuclear fuel assembly for pressurized water reactors(PWRs). The spacer grid assembly is structurally required to have enough buckling strength under various kinds of lateral loads acting on the nuclear fuel assembly so as to keep the nuclear fuel assembly straight. To meet this requirement, it is necessary to weld the welding parts carefully and precisely. In this study, weld qualities such as, weld bead size, penetration, spatter, etc. manufactured by various welders were compared and analyzed. Comparison results show that the weld qualities could be improved by selecting the optimal welding condition and also improving the welding technique.

• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 2002년도 춘계학술대회논문집
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• pp.705-709
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• 2002

The spacer grids in nuclear fuel assembly locate and align the fuel rods with respect to each other. They provide axial and lateral restraint against an excessive rod motion mainly caused by coolant flow. It is understood that each rod Is supported by multiple spacer grid. In such a case, it is important to determine spacer grid span so as to avoid resonance between the natural frequency of the fuel rods and excitation frequency. Actually dynamic characteristics of the fuel rods can be improved by assigning adequate spacer grid locations. When a dynamic performance of the structure is to be improved, design sensitivity analysis plays an important role as like many structural redesign problems. In this work, a shape design concept, different from conventional design, was applied to the problem. According to the theory shape can be a design parameter and optimal shape design can be found. This study concentrates on eigenvalue design sensitivity of the fuel rod supported by multiple spacer grids to determine optimal spacer grids positions.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2001년도 춘계학술대회논문집E
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• pp.482-487
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• 2001

A CFD study was conducted to evaluate the nuclear fuel assembly coolant mixing that is promoted by the flow-mixing vanes on the grid spacer. Four mixing vanes (split vane, swirl vane, twisted vane, hybrid vane) were chosen in this study. A single subchannel of one grid span is modeled using the flow symmetry. The three mixing vanes other than swirl vane generate a large crossflow between the subchannels and a skewed elliptic swirling flow in the subchannel near the grid spacer. The swirl vane induces a circular swirling flow in the subchannel and a negligible crossflow. The split vane and the twisted vane were predicted to result in relatively larger pressure drop across the grid spacer. Since the average turbulent kinetic energy in the subchannel rapidly decreases to a fully developed level downstream of the spacer, turbulent mixing caused by the mixing vanes appears to be not as effective as swirling flow mixing in the subchannel. In summary, the CFD analysis represented the overall characteristics of coolant mixing well in a nuclear fuel assembly with the flow mixing vanes on the grid spacer. The CFD study is therefore quite useful for the development of an advanced flow-mixing vane.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2001년도 춘계학술대회논문집A
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• pp.746-751
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• 2001

Design requirements for the nuclear fuel assembly grid of the pressurized water reactor are reviewed from the mechanical/structural point of view. And mechanical/structural tests and numerical analyses on the various spacer grid candidates that has been uniquely designed by KAERI are carried out to find out their mechanical/structural performance. As a result, the results from the numerical analyses are good agreements with test results.

• Nuclear Engineering and Technology
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• 제33권1호
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• pp.93-101
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• 2001

The spacer grid is one of the main structural components in the fuel assembly, which supports the fuel rods, guides cooling water, and protects the system from an external impact load, such as earthquakes. Therefore, the mechanical and structural properties of the spacer grids must be extensively examined while designing them. In this paper, a numerical method for predicting the buckling strength of spacer grids is presented. Numerical analyses on the buckling behavior of the spacer grids are performed for a various array of sizes of the grids considering that the spacer grid is an assembled structure with thin-walled plates and imposing proper boundary conditions by nonlinear dynamic finite element method using ABAQUS/Explicit. Buckling tests on several numbers of specimens of the spacer grid were also carried out in order to compare the results between the test and the simulation result. The drop test is accomplished by dropping a carriage on the specimen at a pre-determined position. From this test, the specimens are buckled only at the uppermost and the lowermost layer among the multi-cells, which is similar to the local buckling at the weakest point of the grid structure. The simulated results also similarly predicted the local buckling phenomena and were found to give good correspondence with the experimental values for the thin-walled grid structures.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2003년도 춘계학술대회
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• pp.431-437
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• 2003

KAERI has contrived 14 kinds of spacer grid shapes of its own since 1997 and applied for Korean and US patents. To date. KAERI has obtained US and Korean patents for 6 kinds of spacer grid shapes among them. Tn this study. performance test on two spacer grid shapes that are assumed to be the most effective candidates for the spacer grid of the next generation nuclear fuel in Korea was carried Qui through the mechanical/structural test and analysis. The test result has shown thai the performances of the candidates are better or not worse than that of the current spacer grid.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2003년도 추계학술대회
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• pp.1297-1302
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• 2003

KAERI has contrived 15 kinds of spacer grid shapes of its own since 1997 and applied for domestic and foreign patents. To date, KAERI has obtained US and ROK patents for 6 kinds of spacer grid shapes among them and the others are under review in USA, EC, China, and ROK. In this study, mechanical/structural performance analysis and test on two spacer grid shapes that are assumed to be the most effective candidates for the spacer grid of the next generation nuclear fuel in Korea was carried out. The result has shown that the performances of the candidates are better or not worse than those of the current spacer grid.