• 제목/요약/키워드: Solid-state mixing

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Use of Wet Chemical Method to Prepare β Tri-Calcium Phosphates having Macro- and Nano-crystallites for Artificial Bone

  • Chang, Myung Chul
    • 한국세라믹학회지
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    • 제53권6호
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    • pp.670-675
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    • 2016
  • Calcium phosphate crystallites were prepared by wet chemical method for use in artificial bone. In order to obtain ${\beta}$-tricalcium phosphate (TCP), nano-crystalline calcium phosphate (CaP) was precipitated at $37^{\circ}C$ and at $pH5.0{\pm}0.1$ under stirring using highly active $Ca(OH)_2$ in DI water and an aqueous solution of $H_3PO_4$. The precipitated nano-crystalline CaP solution was kept at $90^{\circ}C$ for the growth of CaP crystallites. Through the growing process of CaP crystallites, we were able to obtain various sizes of rectangular CaP crystallites according to the crystal growing times. Dry nano-crystalline CaP powders at $37^{\circ}C$ were mixed with dry macro-crystalline CaP crystallites and the shaped mixture sample was fired at $1150^{\circ}C$ to make a ${\beta}-TCP$ block. Several tens of nm powders were uniformly coated on the surface, which was comprised of powders of several tens of ${\mu}m$, using a vibrator. The mixing ratio between the nanometer powders and the micrometer powders greatly affected the mechanical strength of the mixture block; the most appropriate ratio of these two materials was 50 wt% to 50 wt%. The sintered block showed improved mechanical strength, which was caused by the solid state interaction between the nano-crystalline ${\beta}-TCP$ and the macro-crystalline ${\beta}-TCP$.

기계적 혼합과 고상법에 의한 LiNiO2의 합성과 전기화학적 특성 (Study on the Synthesis by Milling and Solid-State Reaction Method and Electrochemical Properties of LiNiO2)

  • 김훈욱;윤순도;이재천;박혜령;송명엽
    • 한국세라믹학회지
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    • 제42권5호
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    • pp.319-325
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    • 2005
  • [ $LiNiO_2$ ] was synthesized by the solid-state method after mixing $LiOH{\cdot}H_2O$ and $Ni(OH)_2$ with SPEX mill. The optimum condition for the synthesis of $LiNiO_2$ was the calcination at $750^{\circ}C$ for 30h in $O_2$ stream after milling for 1 h. The $LiNiO_2$ synthesized under this condition showed relatively large value of $I_{003}/I_{104}$ and relatively small value of R-factor. When $LiNiO_2$ was cycled in 2.7$\~$4.15 V at 0.1C-rate, the first discharge capacity was not very large (145.8 mAh/g) but it showed good cycling performance. When $LiNiO_2$ was cycled in 2.7$\~$4.2 V at 0.1C-rate, the first discharge capacity was large but ,it showed poor cycling performance probably because of the transition of H2 hexagonal structure to H3 hexagonal structure. In addition, when $LiNiO_2$ was cycled in 1.0$\~$4.8 V at 1/24C- rate, the first discharge capacity was very large (257.7 mAh/g) and the discharge capacity increased with the number of cycles.

SYNTHESIS OF METASTABLE ALLOYS BY ION MIXING IN THE BINARY METAL SYSTEMS AND THEORETICAL MODELLING

  • Liu, B.X.;Zhang, Z.J.;Jin, O.;Pan, F.
    • 한국진공학회지
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    • 제4권S2호
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    • pp.148-155
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    • 1995
  • (1) The metastable crystalline(MX) phases formed by ion mixing are classified into 5 types, i.e. the super-saturated solid solutions and the enlarged HCP-I phases reported earlier, and the newly observed FCC-I phases in hcp-based alloys, The FCC-ll and HCP-ll phases in bcc-based alloys. The growth kinetics of the MX phases is discussed. (2) The interfacial free energy in the multilayered films was found to play an important role in ion beam mixing(IM) induced amorphization. By adding sufficient interfaces, amorphous alloys were obtained even in the systems with rather positive heat of formation. (3) Gibbs free energy diagrams of some representative systems were constructed, by calculating the free energy curves of all the competing phases. Steady-state thermal annealing was conducted and the results confirmed the relevance of the constructed diagrams, which were inturn employed to interpret the MX phase formation as well as the glass forming ability upon IM in the binary metal systems.

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옥시불화이트륨 분말의 고상합성 및 플라즈마 스프레이 코팅 적용 (Solid-state synthesis of yttrium oxyfluoride powders and their application to plasma spray coating)

  • 이정일;김영주;채희라;김윤정;박성주;신경선;하태빈;김지현;정구훈;류정호
    • 한국결정성장학회지
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    • 제31권6호
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    • pp.276-281
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    • 2021
  • 반도체 회로를 제조하기 위해서 에칭, 세척, 증착 등의 공정들이 반복적으로 진행된다. 따라서 이러한 공정이 진행되면 진공장비 내부는 부식성이 높은 가혹한 플라즈마 환경에 노출되게 된다. 따라서 반도체 공정 장비의 내부를 플라즈마 노출에 강한 재료를 사용하여 코팅층의 에칭과 오염 입자의 생성을 최소화하여야 한다. 본 연구에서는 고상합성법에 의해 Y2O3와 YF3 분말을 원료물질로 옥시불화이트륨(YOF)를 성공적으로 합성하였다. Y2O3와 YF3 분말의 혼합비율은 1.0:1.0에서 1.0:1.6까지 조절하였으며, 혼합비율이 합성된 YOF 분말의 결정구조와 미세구조에 미치는 영향을 XRD와 FE-SEM으로 조사하였다. 합성된 YOF 분말을 이용하여 알루미늄 기판에 플라즈마 스프레이법으로 성공적으로 코팅하였다.

마찰교반프로세스를 이용한 금속기 복합소재 제조 및 특성 (Manufacturing and Properties of Metal Based Composite Produced By Friction Stir Processing)

  • 최돈현;연윤모;정승부
    • Journal of Welding and Joining
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    • 제30권5호
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    • pp.27-33
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    • 2012
  • Friction stir processing (FSP), developed based on the basic principles of friction stir welding(FSW), a solid-state joining process originally developed for various metal alloys, is an emergingmetalworking technique that can provide localized modification and control of microstructures in near-surface layers of processed metallic components. The FSP causes intense plastic deformation, material mixing, and thermal exposure, resulting in significant microstructural refinement, densification, and homogeneity of the processed zone. The FSP technique has been successfully used for producing the fine-grained structure and surface composite, modifying the microstructure of materials, and synthesizing the composite and intermetallic compound in situ. In this review article, the current state of the understanding and development of FSP is addressed.

STIMULATING NEURAL ELECTRODE-A STUDY ON CHARGE INJECTION PROPERTIES OF IRIDIUM OXIDE FILMS

  • Lee, In-Seop;Ray A. Buchanan;Jim M.Williams
    • 한국진공학회지
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    • 제4권S2호
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    • pp.156-162
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    • 1995
  • For a stimulating neural electrode, the charge density should be as large as possible to provide adequate stimulation of the nervous system while allowing for miniaturization of the electrode. Since iridium oxide is able to produce high charge densities while preventing undesirable reactions due to charge storage, it has become a promising material for neural prostheses. Successful production of stable Ir and Ir oxide films on various substrates now limits the use of this material. Ir was deposited on two differently prepared surface of (mirror finish, passivation) surgical Ti-6AI-4V with several methods. Ion beam mixing of sputter deposited Ir films on passivated Ti-6AI-4V produced stable and good adherent Ir films. It was found that the increase in charge density of pure Ir on continuous cyclingis due to the accumulation of the oxide phase ( associated with a large surface area) in which the valence state of iridium changes and the double-layer capacitance increases. This study also showed that the double layer capacitance is equally or even more responsible for the high charge density of anodically formed Ir oxide.

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Fabrication and Characterization of Immiscible Fe-Cu Alloys using Electrical Explosion of Wire in Liquid

  • Phuc, Chu Dac;Thuyet, Nguyen Minh;Kim, Jin-Chun
    • 한국분말재료학회지
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    • 제27권6호
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    • pp.449-457
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    • 2020
  • Iron and copper are practically immiscible in the equilibrium state, even though their atomic radii are similar. As non-equilibrium solid solutions, the metastable Fe-Cu alloys can be synthesized using special methods, such as rapid quenching, vapor deposition, sputtering, ion-beam mixing, and mechanical alloying. The complexity of these methods (multiple steps, low productivity, high cost, and non-eco-friendliness) is a hinderance for their industrial applications. Electrical explosion of wire (EEW) is a well-known and effective method for the synthesis of metallic and alloy nanoparticles, and fabrication using the EEW is a simple and economic process. Therefore, it can be potentially employed to circumvent this problem. In this work, we propose the synthesis of Fe-Cu nanoparticles using EEW in a suitable solution. The powder shape, size distribution, and alloying state are analyzed and discussed according to the conditions of the EEW.

고체산화물 연료전지용 연료.물 직접 분무식 촉매 개질기에 관한 실험적 연구 (An Experimental Study on Catalytic Reformer with Direct Spraying of Fuel and Water for SOFC)

  • 이대근;동상근;양제복;김학주;정헌
    • 한국연소학회:학술대회논문집
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    • 한국연소학회 2006년도 제33회 KOSCO SYMPOSIUM 논문집
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    • pp.260-265
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    • 2006
  • An experimental study on the catalytic reformer adopted in the auxiliary power unit system of solid oxide fuel cell was conducted. A 3-fluid nozzle, by which liquid fuel such as diesel, water and air are sprayed and uniformed mixed, was designed and used in this study. An electrically heated monolith inserted in the reformer was used for the vaporization of fuel and water in the transient state of reformer. The reformer uses the partial oxidizing reaction at the catalyst and the supply of water prevents the flame combustion in the spraying zone and lessens the deactivation of catalyst. The result showed that the reforming of liquid fuel can be started by the electrically heated monolith and the 3-fluid nozzle can give the uniform mixing of fuel, water and air. It was also found that the reformer fueled by n-hexadecane can make the reformate, at best, containing $H_2$ at 15.5% and CO at 11.5% that are used as fuel in the solid oxide fuel cell.

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$Fe_2O_3$ 응집상태와 Ba-Ferrite의 소결성 ($Fe_2O_3$ Aggregation and Sintering of Ba-Ferrite)

  • 남효덕;조상희
    • 대한화학회지
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    • 제25권5호
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    • pp.318-324
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    • 1981
  • 일차입자의 크기와 응집상태가 다른 두 종류의 $Fe_2O_3$를 부분침전법과 ball-mill 혼합법으로 BaCO$_3$와 혼합한 $BaCO_3-Fe_2O_3$계의 고체반응에 있어 $Fe_2O_3$분체의 영향을 조사하였다. TG, XRD, SEM 등을 측정에 사용하였으며, X-선 회절분석결과 Ba-ferrite의 생성과정은 다음과 같은 연속적인 2단계로 이루어진다는 것을 알았다. $BaCO_3 + 6Fe_2O_3\;{\longrightarrow}\;BaFe_2O_3 + 5Fe_2O_3 + CO_2{\uparrow}\;BaFe_2O_4 + 5Fe_2O_3 \;{\longrightarrow}\;BaFe_{12}O_{19}$$Fe_2O_3$원료분체의 응집상태와 혼합방법은 고체반응에 현저한 영향을 미친다는 것을 확인했다.

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초임계 유체법에 의한 SrTiO3: Pr3+ 형광체 분말 제조 및 발광특성 (Preparation of SrTiO3: Pr3+ Phosphors Using Supercritical Fluid Method and its Luminescence Properties)

  • 최근묵;홍석형;임대영;노준석;조승범
    • 한국세라믹학회지
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    • 제39권11호
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    • pp.1023-1027
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    • 2002
  • 본 연구에서는 초임계 mixing을 이용하여 $SrTiO_3:\;Pr^{3+}$ 형광체 분말을 제조하였으며, 일반적 제조 방법인 고상법으로 제조된 분말과 발광특성을 비교하였다. 초임계 mixing에 의해 제조된 $SrTiO_3:\;Pr^{3+}$ 형광체 분말은 단상의 perovskite 구조를 갖으며, 형상은 구형인 좁은 입도분포를 보인다. 발광특성의 증대를 sensitizer인 $Al^{3+}$$Ga^{3+}$을 첨가하여 형광체의 발광특성을 관찰하였다.