• Title/Summary/Keyword: Solid wire

Search Result 140, Processing Time 0.024 seconds

Enhancement of Nucleate Pool Boiling of a Wire-Wrapped Tube (와이어붙이관의 핵비등 열전달촉진)

  • 김내현;김정식;남기일
    • Transactions of the Korean Society of Mechanical Engineers
    • /
    • v.18 no.5
    • /
    • pp.1235-1244
    • /
    • 1994
  • In this study, experimental results of the nucleate boling of wire-wrapped tubes are provided. Both water and R-113 were boiled. Solid stainless steel wires, stranded copper wires and stranded nylon wires were tested. Solid stainless wire is effective to enhance the boiling of water. The performance is approximately the same(or slightly better at certain conditions) as that of GEWA-T tubes. For the test range of wire diameter 0.6 $mm{\le}d{\le}2.6 mm$, the optimum gap width increases as the wire diameter increases. The maximum heat transfer coefficient was obtained for the 1.0 mm diameter wire, and it is 1.6 times larger than that of the GEWA-T at the heat flux of 20 $kW/m^{2}.$ Solid stainless wire is also effective to enhance the boling of R-113 at low heat fluxes. The performance of the wire-wrapped tube approaches that of GEWA-T. At high heat fluxes, however, the enhancement decreases. The reason may be attributed to the cavity shape and the high wettability of the refrigerants. Stranded copper or nylon wire is effective to enhance the boiling of R-113. The performance is approximately the same(or slightly better) as that of GEWA-T tubes. Maximum heat transfer was obtained for the stranded nylon wire, and it is approximately 1.4 times larger than that for the GEWA-T at the heat flux of 20 $kW/m^{2}.$ The reason may be atrributed to the favorable thermal environment in the restricted regions formed by twisted wires.

Effect of Shielding gas Composition on Arc Stability and Transfer mode of High deposition GMA Welding (고용착 GMA 용접의 Arc 안정성 및 용적이행 현상에 미치는 보호gas의 영향)

  • 경규담;천홍정;이정헌;강봉용;김희진
    • Journal of Welding and Joining
    • /
    • v.15 no.1
    • /
    • pp.109-115
    • /
    • 1997
  • The arc stability and the metal transfer mode of high deposition GMA welding were investigated using various compositions of shielding gas with two types of filler, ie solid wire and metal cored wire. As for a solid wire, the transfer mode changed from axial spray to rotational spray with increasing wire feed rate (welding current) and the transition current was different with the gas composition. The gas composition also affected the apparent stability of rotating arc. As for a metal cored wire, on the other hand, no transition occurred and thus spray transfer mode could be applied with the welding current over 500A (deposition rate over 300g/min). Looking for the development of high deposition GMA welding process, above results were discussed in two different ways, one is to elevate the transition current, the other is to stabilize the rotational transfer mode.

  • PDF

A Study on the Relationship between Factors Affecting Soldering Characteristics and Efficiency of Half-cell Soldering Process with Multi-wires (Half-cell 기반 multi-wires 접합 공정에서 접합 특성에 영향을 주는 요인과 효율의 상관관계 연구)

  • Kim, Jae Hun;Son, Hyoung Jin;Kim, Sung Hyun
    • Current Photovoltaic Research
    • /
    • v.7 no.3
    • /
    • pp.65-70
    • /
    • 2019
  • As a demand of higher power photovoltaic modules, shingled, multi-busbar, half-cell, and bifacial techniques are developed. Multi-busbar module has advantage for large amount of light havesting. And, half-cell is high power module for reducing resistive losses and higher shade tolerance. Recently, researches on multi-busbar is focused on reliability according to adhesion and intermetallic compound between Sn-Pb solder and Ag electrode. And half-cell module is researched to comparing with full-sized cell module for structure difference. In this study, we investigated the factors affecting to efficiency and adhesion of multi-wires half-cell module according to wire thickness, solder thickness, and flux. The results of solar simulator and peel test was that peel strength and efficiency of soldered cell is not related. But samples with flux including high solid material showed high efficiency. The results of FE-SEM and EDX line scan on cross-section between wire and Ag electrode for different flux showed thickness of solder joint between wire and Ag electrode is increasing through solid material increasing. Flux including high solid material would affect to solder behavior on Ag electrode. Higher solid material occurred lower growth of IMC layer because solder permeate to sider of wire ribbon than Ag electrode. And it increased fill factor for high efficiency. In soldering process, amount of solid material in flux and solder thickness are the factor related with characteristic of soldered photovoltaic cell.

Characteristic Evaluation of Weldments with Different Supply of Solid Wire in Electro Gas Welding (일렉트로 가스 용접에서 솔리드 와이어 송급량에 따른 용접부 특성 평가)

  • Bae, Sang-Deuk;Kim, Dae-Ju;Kim, Yeong-Pil;Jin, Yun-Geun;Kim, Gyeong-Ju;Kim, Dae-Sun
    • Proceedings of the KWS Conference
    • /
    • 2007.11a
    • /
    • pp.124-126
    • /
    • 2007
  • The study was performed in order to develop high efficient Electrode Gas Welding with additional solid wire by means of a surplus heat source. This technique can be reduced welding heat input in the weldments, welding speed can be increased over 30%, and mechanical properties can be more excellent than traditional method.

  • PDF

Study on Combustion Characteristics of Thermoplastic Solid Propellants Embedded with Metal Wires (금속선이 삽입된 열가소성 추진제의 연소 특성 고찰)

  • Lee, Sunyoung;Oh, Jongyun;Lee, Hyunseob;Khil, Taeock;Kim, Minho
    • Journal of the Korean Society of Propulsion Engineers
    • /
    • v.26 no.4
    • /
    • pp.21-27
    • /
    • 2022
  • In this paper, the combustion characteristics of solid propellant embedded with metal wires were analyzed by the ground tests of motors. The propellant grains were made of thermoplastic propellants with Al and Cu as metal wires for the enhancement of burning area and designed with cone shape for better ignition. These metals were used to confirm the enhancement of burning rate on thermal diffusivity properties. The internal ballistics analysis and ground test were performed to investigate the effect of burning rate for each metal wire. We obtained the results of burning rate on a difference of thermal diffusivity of each metal wire with well-made propellant grains.

On the Development of NC Simulator System for Wire Cut EDM (와이어 컷 방전가공이 효율적인 NC 모의가공 시스템의 개발)

  • 유우식;김남웅;유정호
    • Journal of the Korea Safety Management & Science
    • /
    • v.6 no.1
    • /
    • pp.283-300
    • /
    • 2004
  • This paper describes the NC simulator system for Wire-cut electrodischarge machining. Electrodischarge Wire-cut machining is applicable to all materials including metals, alloys, and most carbides. Although CAM system generate the NC code considering electrodischarge conditions, incorrect Wire-cut tool path bring about fatal results. The simplest way of simulating a EDM process is to display the trajectory of Wire-cutter location by line segments. With this kind of simulation, the programmer can get a general idea about whether the wire is moving as planned but cannot locate gouging or excess material because only the wire location will be seen, not the changes in the workpiece as it is machined. The ideal way of simulating the EDM process is to display the solid model of the workpiece as it is machined. Therefore we propose the ideal NC simulator system for Wire-cut EDM.

A Study for the Development of NC Simulator System of Wire Cut EDM (와이어 컷 방전가공의 효율적인 NC 모의가공 시스템 개발에 관한 연구)

  • 유우식;김남웅
    • Proceedings of the Safety Management and Science Conference
    • /
    • 2003.11a
    • /
    • pp.285-290
    • /
    • 2003
  • This paper describes the NC simulator system for Wire-cut electrodischarge machining. Electrodischarge Wire-cut machining is applicable to all materials including metals, alloys, and most carbides. Although CAM system generate the NC code considering electrodischarge conditions, incorrect Wire-cut tool path bring about fatal results. The simplest way of simulating a EDM process is to display the trajectory of Wire-cutter location by line segments. With this kind of simulation, the programmer can get a general idea about whether the wire is moving as planned but cannot locate gouging or excess material because only the wire location will be seen, not the changes in the workpiece as it is machined. The ideal way of simulating the EDM process is to display the solid model of the workpiece as it is machined. Therefore we propose the ideal NC simulator system for Wire-cut EDM.

  • PDF

Silicon wire array fabrication for energy device (실리콘 와이어 어레이 및 에너지 소자 응용)

  • Kim, Jae-Hyun;Baek, Seung-Ho;Kim, Kang-Pil;Woo, Sung-Ho;Lyu, Hong-Kun
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
    • /
    • 2009.06a
    • /
    • pp.440-440
    • /
    • 2009
  • Semiconductor nanowires offer exciting possibilities as components of solar cells and have already found applications as active elements in organic, dye-sensitized, quantum-dot sensitized, liquid-junction, and inorganic solid-state devices. Among many semiconductors, silicon is by far the dominant material used for worldwide photovoltaic energy conversion and solar cell manufacture. For silicon wire to be used for solar device, well aligned wire arrays need to be fabricated vertically or horizontally. Macroscopic silicon wire arrays suitable for photovoltaic applications have been commonly grown by the vapor-liquid-solid (VLS) process using metal catalysts such as Au, Ni, Pt, Cu. In the case, the impurity issues inside wire originated from metal catalyst are inevitable, leading to lowering the efficiency of solar cell. To escape from the problem, the wires of purity of wafer are the best for high efficiency of photovoltaic device. The fabrication of wire arrays by the electrochemical etching of silicon wafer with photolithography can solve the contamination of metal catalyst. In this presentation, we introduce silicon wire arrays by electrochemical etching method and then fabrication methods of radial p-n junction wire array solar cell and the various merits compared with conventional silicon solar cells.

  • PDF

Effect of Welding wires on the Contact tip Wear during GMA Welding (GMA용접에서 용접와이어와 콘택트팁의 재질이 마모에 미치는 영향)

  • Kim, Nam-Hoon;Koh, Jin-Hyun;Hwang, Yong-Hwa
    • Proceedings of the KAIS Fall Conference
    • /
    • 2011.05b
    • /
    • pp.683-686
    • /
    • 2011
  • The effect of welding material such as welding wires and materials for contact tip on the contact tip wear was investigated. Two types welding wires such as solid and flux cored wire and a variety of contact tips made of Cu-P, Cu-Cr(0.25%), Cu-Cr(1%) and Cu-Cr-Zr were employed for the comparison of wear resistance. It was found that the wear resistance of contact tips materials was Cu-Cr-Zr, Cu-Cr(1%), Cu-Cr(0.25%), Cu-P in order while the solid wire had a better wear resistance than flux cored wire.

  • PDF