• 제목/요약/키워드: Solid particle erosion

검색결과 34건 처리시간 0.031초

플라즈마 용사시킨 Carbide Coating층의 공상입자 Erosion 특성에 관한 연구 (Solid Particle Erosion of Plasma-Sprayed Coatings)

  • 전승범;남승훈;김종집;이주진
    • 한국표면공학회지
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    • 제23권2호
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    • pp.11-17
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    • 1990
  • The erosion characteristice of plasma-sprayed tungsten carbide chromium carbide coatings were investigated. Erosion tests were perfomed at room temperature by using Al2O3 and SiC particles accleerated in air stream. Weight losses of the coatings were measured over a range of paricle velocities and impingement angle. It was found that, for both of this coatings, the maximum erosion occurrd at a normal angle of impact, and the erosion rate at this impact angle was a power function of pparticle velocity. The values of the velocty emponent were between 3.07 and 3.50 Erosion value of chromium carbide coating was higher than that of tungsten carbide coating.

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탄소섬유강화복합재료의 마식에 관한 연구 (Study on Erosion of Carbon Fiber Reinforced Plastic Composite)

  • 김엄기;김일현
    • 한국산학기술학회논문지
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    • 제9권2호
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    • pp.291-297
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    • 2008
  • 일방향 탄소섬유 강화 복합재료(CFRP)의 고체입자 마식 거동을 다양한 충돌각도 (${\alpha}$), 속도 (V) 및 섬유 방향 (${\beta}$)에 대하여 연구하였다. 실험결과 30o 충돌각도에서 최대 마식률을 나타내었고, 마식률은 멱함수 법칙 $E{\propto}\;V^n$에 따라 충돌속도에 크게 의존하였다. 본 연구에서는 이상의 결과로부터 일방향 탄소섬유 강화 복합재료의 마식률을 충돌속도, 충돌각도 및 섬유방향 각도로부터 예측하는 방법을 제안하였다.

B-Scan 초음파 측정장비를 이용한 원전 배관 침식손상 검사법 개발 (Development of Inspection Methodology for a Nuclear Piping Wall Thinning Caused by Erosion Using Ultrasonic B-Scan Measurement Device)

  • 이대영;서혁기;황경모
    • Corrosion Science and Technology
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    • 제11권3호
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    • pp.89-95
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    • 2012
  • U.S. Electric Power Research Institute (EPRI) has developed CHECWORKS program and applied it to power plant piping lines since some lines were ruptured by flow-accelerated corrosion (FAC) in 1978. Nowadays the CHECWORKS program has been used to manage pipe wall thinning phenomena caused by FAC. However, various erosion mechanisms can occur in carbon-steel piping. Most common forms of erosion are cavitation, flashing, liquid droplet impingement erosion (LDIE), and Solid Particle Erosion (SPE). Those erosion mechanisms cause pipe wall thinning, leaking, rupturing, and even result in unplanned shutdowns of utilities. Especially, in two phase condition, LDIE damages a wide scope of plant pipelines. Furthermore, LDIE is the major culprit to cause such as power runback by pipe leaking. This paper describes the methodologies that manage wall thinning and also predict LDIE wall thinning area. For this study, current properties of two-phase condition are investigated and LDIE areas are selected. The areas are checked by B-Scan method to detect the effect of wall thinning phenomena.

2상 유동에 의한 로켓 노즐 마모 특성에 대한 고찰 (Effects of Two Phase Flow on Erosion Characteristic in a Rocket Nozzle)

  • 김완식;유만선;조형희;배주찬
    • 한국추진공학회지
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    • 제3권4호
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    • pp.83-92
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    • 1999
  • 본 논문에서는 고체 로켓 노즐 내부의 2상유동 및 노즐 표면 마모 특성에 관하여 수치적으로 연구하였다. 로켓 노즐 내부의 연소 가스에 포함된 여러 가지 크기의 산화알루미늄 입자에 대해서 Stoke 수를 정의하고, 입자의 궤적을 라그랑지안 방법을 통하여 추적 및 분석하였다. 아울러 Weber 수를 정의하여 산화알루미늄 입자의 안정성을 고찰하였다. 큰 입자들은 유동의 급가속에 의하여 노즐목을 통과한 후 분리되었다. 이와 같이 분리된 입자들은 노즐 출구에서의 입자분포를 크게 변화시켰다. 위와 같은 계산 결과로부터 노즐벽의 수축부분은 산화 알루미늄 입자의 영향을 받을 수 있는 가능성이 있음을 확인하였다. 그리고 입자가 노즐벽면과 충돌시에 발생하게되는 노즐 표면의 기계적 마모 현상을 예측하였다.

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고체입자충격에 의한 분산강화 스테인리스강의 침식메커니즘 및 침식저항성 고찰 (Study of the Cavitation Erosion Mechanism and Erosion Resistance on the Dispersion Strengthened Stainless Steel by Solid Particle Collapse)

  • 한병선;홍성모;이민구;박진주;이상훈;이창규
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2007년도 추계학술대회 논문집
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    • pp.29-29
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    • 2007
  • 본 연구에서는 분산강화 스테인리스강을 이용하여 케비테이션 발생 시 고체입자충격에 의한 재료의 침식메커니즘 및 침식저항성을 고찰하고자 하였다. 케비테이션 시간에 따른 침식저항성 측정결과, 기존재료에 비해 분산강화된 시편의 무게손실량이 낮았으며 침식잠복기가 짧고 침식속도가 낮아 전반적으로 우수한 저항성을 보였다. 이것은 침식표면의 손상메커니즘 관찰을 통해 확인할 수 있었다.

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레이저를 이용한 크롬카바이드 플라즈마 용사층의 특성향상 (LASER CONSOLIDATION OF THE PLASMA COATED CHROME CARBIDE LAYER)

  • 안희석;이창희
    • 한국재료학회지
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    • 제7권3호
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    • pp.203-212
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    • 1997
  • This paper evaluated the feasibility of laser consolidation for improving the properties of the plasma coated layer, Further, the mechanim of the degradation sequence of the chrome carbide layer applied on the turbine blades was postualted. The laser consolidation could be successfully applied for improcing the surface properties of the plasma coated blade, if a proper condition was carefully chosen. The consolidated layer had erosion & corrosion resistance and vond strength superiro to those of the as-plasma coated layer. The properties of the consolidated layer were strongly dependent upon the degree of dilution, especially on the Fe pickup from the substrate. The degradation of the plasma coating layer was thought to be a reault of the repeating action of the solid particle erosion, corrosion penetration through the pores and oxide films formed along the interlayer surface and impact spalling.

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예측모델 및 실험을 통한 액적충돌침식 손상 평가 (Evaluation of Liquid Droplet Impingement Erosion through Prediction Model and Experiment)

  • 윤훈;황경모
    • 대한기계학회논문집B
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    • 제35권10호
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    • pp.1105-1110
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    • 2011
  • 유동가속부식(FAC)은 가장 잘 알려진 탄소강 배관 손상 메커니즘으로 현재 국내 전 원전에서는 유동가속부식으로 인한 감육현상을 관리할 수 있는 체계적인 방안이 수립되어 있다. 그러나, 발전소 배관은 다양한 침식손상 메커니즘에 의해 여전히 손상을 받고 있다. 대표적인 침식 메커니즘은 캐비테이션, 액적충돌침식(LDIE), 플래싱, 고체입자침식(SPE)이다. 본 논문에서 기술하는 액적충돌침식 은 손상예측이 어렵고, 관리를 위한 체계적인 방안도 수립되어 있지 않다. 본 논문에서는 실제 발전소 현장에서 발생한 사례를 바탕으로 기존에 개발된 예측 모델과 실험을 통해 얻어진 상관식을 비교하여 액적충돌침식으로 인한 손상을 평가할 수 있는 방법을 제시하였다.

CHECWORKS와 ToSPACE 프로그램의 배관감육 해석결과 비교 (Comparison of Wall Thinning Analysis Results between CHECWORKS and ToSPACE)

  • 황경모;윤훈;서혁기
    • Corrosion Science and Technology
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    • 제17권6호
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    • pp.317-323
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    • 2018
  • Assumptions have always been that wall thinning on the secondary side piping in nuclear power plants is mostly caused by Flow-Accelerated Corrosion (FAC). Recent studies have showed that wall thinning on the secondary side piping is caused by Liquid Droplet Impingement Erosion (LDIE), Solid Particle Erosion (SPE), cavitation, and flashing. To manage those aging mechanisms, several software such as CHECWORKS, COMSY, and BRT-CICERO have been used in nuclear power plants. Korean nuclear power plants have been using the CHECWORKS program since 1996 to date. However, many site engineers have experienced a lot of inconveniences and problems in using the CHECWORKS program. In order to work through the inconveniences and to remedy problems, KEPCO-E&C has developed a "3D-based pipe wall thinning management program (ToSPACE)" based on the experience of over 30 years in relation to the pipe wall thinning management. This study compares the results of FAC and LDIE analysis using both the CHECWORKS and ToSPACE programs with respect to validation of the wall thinning analysis results.

Sand particle-Induced deterioration of thermal barrier coatings on gas turbine blades

  • Murugan, Muthuvel;Ghoshal, Anindya;Walock, Michael J.;Barnett, Blake B.;Pepi, Marc S.;Kerner, Kevin A.
    • Advances in aircraft and spacecraft science
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    • 제4권1호
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    • pp.37-52
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    • 2017
  • Gas turbines operating in dusty or sandy environment polluted with micron-sized solid particles are highly prone to blade surface erosion damage in compressor stages and molten sand attack in the hot-sections of turbine stages. Commercial/Military fixed-wing aircraft engines and helicopter engines often have to operate over sandy terrains in the middle eastern countries or in volcanic zones; on the other hand gas turbines in marine applications are subjected to salt spray, while the coal-burning industrial power generation turbines are subjected to fly-ash. The presence of solid particles in the working fluid medium has an adverse effect on the durability of these engines as well as performance. Typical turbine blade damages include blade coating wear, sand glazing, Calcia-Magnesia-Alumina-Silicate (CMAS) attack, oxidation, plugged cooling holes, all of which can cause rapid performance deterioration including loss of aircraft. The focus of this research work is to simulate particle-surface kinetic interaction on typical turbomachinery material targets using non-linear dynamic impact analysis. The objective of this research is to understand the interfacial kinetic behaviors that can provide insights into the physics of particle interactions and to enable leap ahead technologies in material choices and to develop sand-phobic thermal barrier coatings for turbine blades. This paper outlines the research efforts at the U.S Army Research Laboratory to come up with novel turbine blade multifunctional protective coatings that are sand-phobic, sand impact wear resistant, as well as have very low thermal conductivity for improved performance of future gas turbine engines. The research scope includes development of protective coatings for both nickel-based super alloys and ceramic matrix composites.