• Title/Summary/Keyword: Solid bed process

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Industrial Solids Processing Applications - Particle Reaction Models and Bed Reactor Models (산업용 고체 처리 공정 - 입자 반응 및 고정층 반응기 모델링)

  • Ahn, Hyungjun;Choi, Sangmin
    • Journal of the Korean Society of Combustion
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    • v.22 no.2
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    • pp.27-35
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    • 2017
  • This paper reviews the previous industrial solid bed process simulations to provide a better understanding of the modeling approaches to the particle reactions in the bed. Previous modeling studies on waste incinerator, iron ore sintering bed, blast furnace, iron ore pellet indurator, and biomass combustor can be seen on the common ground of unsteady 1-D modeling scheme. Approaches to the particle reaction modeling have been discussed in terms of the status of solid particles in the bed, types of reaction progression in a particle, and the consideration of the intra-particle temperature gradient.

Modeling Approach of Solid Particle Bed for the Combustion Environment Control (고체 입자 베드 내 반응 환경 변화를 위한 모델링 접근 방법)

  • Ahn, Hyungjun;Choi, Sangmin
    • 한국연소학회:학술대회논문집
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    • 2013.06a
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    • pp.21-23
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    • 2013
  • Various solid particle materials are treated in the industrial processes including fixed-beds or moving grate beds, and modeling approaches have been widely applied to the processes to predict and evaluate their performance. For this study, the modeling approach was applied to iron ore sintering process with various improvement measures. Based on the previous modeling approach, the changes and effects of the improvement measures were discussed at the point of controlling the combustion environment in the bed.

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Prediction of Combustion and Heat Transfer in the Sintering Bed of Iron Ore (제철 소결공정의 철광석-코크스 베드에서의 연소와 열전달 해석)

  • Yang, Won;Ryu, Chang-Kook;Choi, Sang-Min
    • 한국연소학회:학술대회논문집
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    • 2001.11a
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    • pp.161-168
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    • 2001
  • Sintering bed of iron ore in the steel making process is one of typical applications of solid fuel bed, which has relatively uniform progress of fuel and simple processes of combustion. The sintering bed was modelled as an unsteady one-dimensional progress of fuel layer containing the two phases of solid and gas. Cokes added to the raw mix of which the amount is about 3.5% of the total weight was assumed to form a single particle with other components. In the early predition results presented in this paper, the flame propagation within the bed was not sustained after the top surface of the bed was ignited with hot gas. It suggests that the model should be extended to consider the multiple solid phase, which can treat the ore particles and the coke particles separately.

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A Quantitative Evaluation of Combustion Characteristics of Coke/Anthracite in an Iron Ore Sintering Bed (소결층 내 코크스/무연탄 연소 특성의 정량적 평가)

  • Yang, Won;Yang, Gwang-Hyeok;Choi, Sang-Min;Choe, Eung-Su;Lee, Deok-Won;Kim, Seong-Man
    • 한국연소학회:학술대회논문집
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    • 2004.11a
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    • pp.33-40
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    • 2004
  • Combustion of coke/anthracite in an iron ore sintering bed is characterized quantitatively by introducing newly defined parameters related to propagation and thickness of combustion zone and maximum temperature. The parameters are obtained by sintering pot experiment and I-D, unsteady numerical model which treats solid material as multiple solid phases. Experiments and calculations are performed for various major operating parameters: air inlet velocity, different type of fuels which have different reactivity and diameter of the solid fuel. Effects of the operating parameters on the productivity and quality of the sintering process are investigated and evaluated quantitatively and the results show that optimized air supply rate and diameter of anthracite for replacement of coke can be obtained. This approach can be applied to other kinds of combustors for characterization of the combustion in the solid fuel beds.

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Solid-Phase Refolding of Inclusion Body Protein in Packed Bed Adsorption and Expanded Bed Adsorption Chromatography (Packed Bed Adsorption과 Expanded Bed Adsorption 크로마토그래피를 이용한 내포체 단백질의 고체상 재접힘)

  • 최원찬;김민영;서창우;이은규
    • KSBB Journal
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    • v.18 no.6
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    • pp.500-505
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    • 2003
  • ‘LK (lipoprotein kringle) 68’is a polypeptide of a modified ansiostatin consisting of three kringle structures that might be clinically useful as a potential cancer therapeutics. It can be produced by overexpressing it as inclusion body in recombinant E. coli. In this study, solid-phase refolding processes using packed bed adsorption (PBA) and expanded bed adsorption (EBA) column were carried out to compare their refolding yields with that of the conventional, solution-phase refolding process, For the solution-phase and the PBA-mediated processes employing Q-Sepharose, washed inclusion body was used as the starting material, whereas both washed inclusion body and E. coli homogenate were used for the EBA-mediated process employing streamline DEAE. On the final recovery LK68 per unit mass of wet cell basis, the EBA- and PBA-mediated processes showed about 2.7- and 1.5-fold higher yields, respectively, than the solution-phase refolding method. The solid-phase refolded LK68 demonstrated the same Iysine binding bioactivity and the retention time in the RP-and SEC-HPLC as those of the native protein.

In Vitro Refolding of Inclusion Body Proteins Directly from E. coli Cell Homogenate in Expanded Bed Adsorption Chromatography (Expanded Bed Adsorption 크로마토그래피를 사용하여 재조합 E. coli 세포 파쇄액으로부터 내포체 단백질을 직접 재접힘하는 공정)

  • 조태훈;서창우;이은규
    • KSBB Journal
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    • v.16 no.2
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    • pp.146-152
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    • 2001
  • To avoid the intrinsic problem of aggregation associated with the traditional solution-phase refolding process, we propose a solid-phase refolding method integrated with expanded bed adsorption chromatography. The model protein used was a fusion protein of recombinant human growth hormone and a glutathione S transferase fragment. It was demonstrated that the EBA-mediated refolding technique could simultaneously remove cellular debris and directly renature the fusion protein inclusion bodies in the cell homogenate with much higher yields and less agregation. To demonstrate the applicability of the method, we successfully tested the three representative types of starting materials, i. e., rhGH monomer, washed inclusion bodies, and the E. coli homogenate. This direct and simplified refolding process could also reduce the number of renaturation steps required and allow refolding at a higher concentration, at approximately 2 mg fusion protein per ml of resin. To the best of our knowledge, it is the first approach that has combined the solid-phase refolding method with expanded bed chromatography.

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Application of Intra-particle Combustion Model for Iron Ore Sintering Bed (제철 소결공정에 대한 단입자 연소 모델의 응용)

  • Yang, Won;Choi, Sang-Min;Jin, Hong-Jong
    • 한국연소학회:학술대회논문집
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    • 2006.04a
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    • pp.181-188
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    • 2006
  • Operation parameters for large scale industrial facility such as iron making plant are carefully selected through elaborate tests and monitoring rather than through a mathematical modeling. One of the recent progresses for better energy utilization in iron ore sintering process is the distribution pattern of fuel inside a macro particle which is formed with fines of iron ore, coke and limestone. Results of model tests which have been used as a basis for the improved operation in the field are introduced and a theoretical modeling study is presented to supplement the experiment-based approach with fundamental arguments of physical modeling, which enables predictive computation beyond the limited region of tests and adjustment. A single fuel particle model along with one-dimensional bed combustion model of solid particles are utilized, and thermal processes of combustion and heat transfer are found to be dominant consideration in the discussions of productivity and energy utilization in the sintering process.

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Modeling of Solid Circulation in a Fluidized-Bed Dry Absorption and Regeneration System for CO2 Removal from Flue Gas (연소기체로부터 CO2 회수를 위한 건식 유동층 흡수-재생 공정의 고체순환 모사)

  • Choi, Jeong-Hoo;Park, Ji-Yong;Yi, Chang-Keun;Jo, Sung-Ho;Son, Jae-Ek;Ryu, Chong Kul;Kim, Sang-Done
    • Korean Chemical Engineering Research
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    • v.43 no.2
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    • pp.286-293
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    • 2005
  • An interpretation on the solid circulation characteristics in a fluidized-bed process has been carried out as a first step to simulate the dry entrained-bed absorption and bubbling-bed regeneration system for $CO_2$ removal from flue gas. A particle population balance has been developed to determine the solid flow rates and particle size distributions in the process. Effects of principal process parameters have been discussed in a laboratory scale process (absorption column: 25 mm i.d., 6 m in height; regeneration column: 0.1 m i.d., 1.2 m in height). The particle size distributions in absorption and regeneration columns were nearly the same. As gas velocity or static bed height in the absorption column increased, soild circulation rate and feed rate of fresh sorbent increased, however, mean particle diameter decreased in the absorption column. As cut diameter of the cyclone of the absorption column increased, solid circulation rate decreased, whereas feed rate of fresh sorbent and mean particle diameter in the absorption column increased. As attrition coefficient of sorbent particle increased, solid circulation rate and feed rate of fresh sorbent increased but mean particle diameter in the absorption column decreased.

Solid Circulation Characteristics in a 3 kW Chemical-looping Combustor (3 kW급 매체순환식 가스연소기의 고체순환특성)

  • Ryu, Ho-Jung;Park, Jaehyeon;Kim, Hong-Ki;Park, Moon-Hee
    • Korean Chemical Engineering Research
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    • v.46 no.6
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    • pp.1057-1062
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    • 2008
  • To overcome disadvantages of conventional two interconnected fluidized beds system, a novel two-interconnected fluidized bed process has been adopted to 3kW chemical-looping combustor. This system has two bubbling beds, solid injection nozzles, solid conveying lines, and downcomers. In this study, effects of operating variables such as gas velocity through the solid injection nozzle, fluidizing velocity, solid height, geometry of solid intake hole, bed temperature on solid circulation rate have been investigated in a 3kW chemical-looping combustor. The solid circulation rate increased as the solid height and the opening area of solid intake holes increased. The effect of the fluidizing velocity and the bed temperature were negligible. Moreover, long-term operation of continuous solid circulation up to 50 hours has been performed to check feasibility of stable operation. The pressure drop profiles in the bubbling beds and the downcomers were maintained steadily and solid circulation was smooth and stable.

A study on the bed combustion of solid waste (고형 폐기물층 연소에 관한 연구)

  • Sin, Dong-Hun;Choe, Sang-Min
    • 한국연소학회:학술대회논문집
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    • 1998.10a
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    • pp.1-8
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    • 1998
  • Waste combustion above a grate is the core process of incineration systems, stability of which should be guaranteed for emission minimization. However, complicated reactions and heat and mass transfer phenomena make understanding the process difficult. One dimensional bed combustor with a numerical combustion model is utilized to investigate the combustion process of the bed, using cubic wood particles as a simulated fuel. Bed combustion behavior is characterized with apparent flame propagation speed, which has close relationship with air supply rate and chemical and physical characteristics of the fuel. Base on the availability of oxygen, two distinct reaction zone is identified; the oxygen-limited and the reaction-limited zone leading to the extinction by excessive convection cooling. The numerical modeling shows good agreement with the experimental results. The transient bed combustion behavior of local temperature and oxygen consumption rate is adequately reproduced. The numerical model is extended to model the waste bed combustion of a commercial incineration plant, which shows meaningful results as well.

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