• 제목/요약/키워드: Solid Freeform Fabrication system

검색결과 63건 처리시간 0.033초

임의형상가공시스템을 위한 레이저 5축 경사절단기 및 궤적생성 알고리즘의 개발 (Development of Five Axis Laser Cutting System for the Tangent Cutting Solid Freeform Fabrication System)

  • 주영철;엄태준;이차훈;공용해;천인국;김승우;방재철
    • 한국산학기술학회논문지
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    • 제4권1호
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    • pp.1-6
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    • 2003
  • 제품의 소재를 미리 테입 형태로 만들어 단면치 경계면을 따라 레이저로 절단하여 적층하는 방식의 임의형상시스템은 제품의 표면에 계단 모양의 무의가 생기므로 정밀한 제품을 제작하는데 어려움이 있었다 이를 극복하기 위하여 단면의 경계선을 절단할 때 수직으로 절단하는 것이 아니라 경사면을 따라 절단하여 전체적인 제품의 옆면이 부드럽게 연결되는 경사절단형 임의형상가공시스템을 개발하였다 이를 위하여 레이저 5축 경사절단기를 개발하였는데, x축과 y축은 상용화되어있는 x-y table을 이용하였고 z축은 한 개의 z축 이송대를 이용하였다 롤과 피치를 위하여는 서보모터 두 개를 이용하여 작업대가 회전할 수 있도록 하였다. 이와 같은 레이저 5축 경사절단기를 개발함으로써 시편의 어느 위치에서든 어느 각도로도 절단이 가능하게 할 수 있었다. 또한 3차원 CAD 데이터로부터 단면정보를 생성하고 경사절단면에 맞추어 레이저 궤적을 생성 할 수 있는 소프트웨어를 개발하였다

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임의형상가공시스템의 적층 및 이송장치 동특성연구 (Study of Dynamic Characteristics of Stacking and Transfer System for the Solid freeform fabrication System)

  • 엄태준;주영철;민상현;김승우;공용해;천인국;방재철
    • 한국산학기술학회:학술대회논문집
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    • 한국산학기술학회 2002년도 추계학술발표논문집
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    • pp.246-248
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    • 2002
  • This paper presents computer simulations of the stacking and transfer system for the fast freeform fabrication system. The stacking and transfer system is essential for the fast freeform fabrication system and its stable motion is very important fer the consistent stacking of the cut slices. The stacking and transfer system cane be modeled as a pneumatic system. The system consists of air compressor, the control valve, and the cylinder. The governing parameters have been changed and the simulation results are shown to predict the time response of the system. The results shows some parameters should be correctly tuned to obtain stable system response.

Agile Fabrication of a Sample by a Solid Freeform Fabrication System

  • Taijoon Um;Youngcheol Joo;Park, Sehyung;Sanghyun Min
    • 대한전자공학회:학술대회논문집
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    • 대한전자공학회 2002년도 ITC-CSCC -3
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    • pp.1740-1743
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    • 2002
  • This paper presents the basic concept of a Solid Freeform Fabrication System using a rapid prototyping procedure. The system can fabricate a ceramic model by laser cutting, accumulating, laminating and sintering of each slice. The system is mainly equipped with a laser apparatus, an x-y table, a material transfer system, and an electric oven. The system could fabricate a small object with smooth surface within comparatively short period of time. The system has also shown its effectiveness in terms of the direct application of the object without the secondary mechanical process. The fabricated sample could directly be applied and used to fairly wide practical areas.

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3DP 공정을 이용한 오피스용 임의형상 제작시스템 에 관한 연구 (SFFS) (A Study of SFFS for Office Type using Three-dimensional Printing Process)

  • 이원희;김동수;이택민
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2004년도 추계학술대회 논문집
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    • pp.1128-1131
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    • 2004
  • SFF(solid freeform fabrication) is another name of RP(rapid prototyping). The SFFS for office type wishes to develop system that can produce small object such as hand phone, cup, accessory etc. with high speed, and also intend suitable system in office environment by compact design, and buy easily by inexpensive price. As can manufacture high speed in existent SFF process technology, representative process that have competitive power in price is 3DP (three dimensional printing) technology. The 3DP technology is way to have general two dimensional printing technology and prints to three dimension, is technology that make three-dimensional solid freeform that want binder doing jetting selectively on powder through printer head. We designed and manufactured SFFS for office based on 3DP process technology design and manufactured, and composed head system so that use 3 printer heads at the same time to improve the fabrication speed of system. We used printer head of INCJET company and cartridge used HP45 series model who can buy easily in general city. And we directly fabricated three dimensional solid freeform using developed SFFS for office type.

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A Development of STL-Interfaced Constant-Speed Path Controller

  • Kim, Seungwoo;Minkook Ko;Jaechul Bang
    • 대한전자공학회:학술대회논문집
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    • 대한전자공학회 2002년도 ITC-CSCC -3
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    • pp.2027-2030
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    • 2002
  • SFFS(Solid Freeform Fabrication System) is commercializing to rapid prototyping concept in world- wide some corporations including the U.S.A, have much technological problems yet and need new mode for agile solid freeform fabrication as well as prototyping. In this paper, we design an algorithm that the cutting path of laser beam, on the SFFS, is controlled with constant speed. The designed algorithm fer constant-speed path control is implemented and experimented in the CAFL$\^$VM/ (Computer Aided Fabrication of Lamination for Various Material) system, the new SffS which is developed in this paper. Finally, the ceramic, new material developed in this paper, cut and fabricated. The dimensional accuracy and mechanical stability of the 3D object is confirmed through the experiment, also.

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3차원 프린팅(3DP) 공정을 기반으로 한 임의형상제작(SFF) 시스템 개발에 관한 연구 (A Study on the Development of SFF System based on 3DP Process)

  • 이원희;김정수;이민철;김동수
    • 한국정밀공학회지
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    • 제23권7호
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    • pp.168-176
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    • 2006
  • Nowadays, Three dimensional printing (3DP) technique that is one of solid freeform fabrication (SFF) technology has been notable issue, and has been applied by various fields. The SFF system can fabricate three dimensional objects of solid freeform with high speed and low cost using ink jet printing technology. In this research, a SFF system to analyze 3DP process technology is developed. We applied sliding mode control with sliding perturbation observer (SMCSPO) algorithm and minimized position error to the developed SFF system. We analyzed and optimized process variables such as jetted volume, layer thickness, powder bed and so on experimentally. Also. the dimensional error of a developed SFF system is evaluated. Finally, the feasibility of application to bio manufacturing is presented through successful fabrication of teeth and cranium model.

산업용 SFF 시스템에서 Laser Beam Spot size 측정 메커니즘 개발 (Development of Measurement mechanism of Laser Beam Spot size for Industrial SFF system)

  • 배성우;김동수;최경현
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2007년도 춘계학술대회A
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    • pp.1383-1388
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    • 2007
  • Accuracy and processing time are very important factors when the desired shape is fabricated with Selective Laser Sintering (SLS), one of Solid Freeform Fabrication (SFF) systems. In a conventional SLS process, laser spot size is fixed during laser exposing on the sliced figure. Therefore, it is difficult to accurately and rapidly fabricate the desired shape. In this paper, to deal with those problems an SFF system having ability of changing spot size is developed. The system provides high accuracy and optimal processing time. Specifically, a variable beam expander is employed to adjust spot size for different figures on a sliced shape. Finally, Design and performance estimation of the SFF system employing a variable beam expander are achieved and the mechanism will be addressed to measure the real spot size generated from the variable beam expander.

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쾌속제작을 위한 적층 및 이송장치 개발 (Development of Stacking and Transfer System for the Agile Fabrication)

  • 엄태준;주영철;민상현
    • 한국산학기술학회논문지
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    • 제3권2호
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    • pp.126-130
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    • 2002
  • 본 논문은 쾌속제작법을 이용한 임의형상을 가공하는 새로운 방법의 개념을 소개하고 있다. 본 시스템은 레이저 절단, 이송. 적층, 소결의 단계를 통하여 세라믹재료로 된 임의형상을 가공할 수 있다. 시스템을 구성하는 주요장비로는 레이저 발생장치, X-Y테이블, 이송시스템, 그리고 전기로 등이 있다. 이 시스템을 사용하면 표면의 거칠기가 매끄러운 형상을 상대적으로 짧은 시간에 제작할 수 있는 장점이 있다. 또, 2차 공정을 거치지 않고, 바로 물체를 제작할 수 있어 효율성이 높다고 할 수 있다. 제작된 모형은 바로 조립되어 사용될 수 있기 때문에 응용분야가 다양하다.

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