• Proceedings of the KIEE Conference
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• 2011.07a
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• pp.1029-1030
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• 2011

최근 녹색성장과 함께 전기자동차에 대한 관심이 높아짐에 따라 전기자동차 Relay 용 Solenoid Actuator에 대한 관심 또한 높아지고 있다. DC Solenoid Actuator는 Electric Vehicle relay(EV-Relay)의 동작을 담당하므로, EV-Relay의 핵심 부분이라 할 수 있다. 본 논문에서는 등가자기회로법을 통해 EV-Relay가 동작하기 위한 DC Solenoid Actuator를 설계하였다.

• Transactions of The Korea Fluid Power Systems Society
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• v.2 no.3
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• pp.1-5
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• 2005

There are two types of solenoid actuator for force and position control of the fluid power system. One is an on-off solenoid actuator and the other is an electro-magnetic proportional actuator. They have some different characteristics for attraction force according to solenoid shape. Attraction force of the on-off solenoid actuator only depends on flux density. And the stroke-force characteristics of the proportional solenoid actuator are determined by the shape of the control cone. In this paper, steady state characteristics of the solenoid actuator for electro-hydraulic proportional valve determined by the shape of control cone are analyzed using finite element method and it is confirmed that the proportional solenoid actuator has a constant attractive force in the control region independently on the stroke position. And the shape of control cone is optimized using 1+1 evolution strategy to get a constant force. In the optimization algorithm, control cone length, thickness and taper length are used as a design parameter.

• Journal of international Conference on Electrical Machines and Systems
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• v.2 no.2
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• pp.239-245
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• 2013

Modern electric controlled valves are demanded that its solenoid actuator should be smaller size, lighter weight, lower consumption power, and higher response time. For achieving these purposes, the major design factors of solenoid actuator such as magnetic flux density, coil turn numbers, plunger size, bobbin dimension, and etc. are must be optimized. In this study, for optimal design of high speed solenoid actuator for hydraulic servo valve operation, we draw up governing equations which are composed by combination of electromagnetic theories and empirical knowledge, and deduct the values of major design factors by use of them. For more increase the operating speed, voice coil are used as main armature in manufacturing of prototype actuator. And, we have proven the propriety of the governing equations and speed increasing method by experiments using the hydraulic valve assembly adopted the prototype of solenoid actuator.

• Proceedings of the KIEE Conference
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• 2006.07b
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• pp.689-690
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• 2006

The development method of a pneumatic solenoid actuator which is used as key components in automobile and aircraft industry is described. For the optimal design of solenoid actuator, we applied the general electromagnetic theory and empirical knowledge. By using the governing equation for the solenoid actuator based on the electromagnetic theory and empirical coefficient, and constrained of optimization technique, we proposed the optimal design technique of low consumption type DC solenoid actuator. The design results of the DC 24V, 0.5W solenoid actuator were presented.

• Transactions of The Korea Fluid Power Systems Society
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• v.6 no.4
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• pp.24-32
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• 2009

For a design of on/off solenoid actuator for valve actuating, designer must have the experimental knowledge as well as general electromagnetic formulas to design object. It is possible for theoretical knowledge to do the out-line design, but it is impossible to optimal design without experimental knowledge which only can be achieved through many repeated experiments. In addition, in present on/off type solenoid actuator field, the smaller, lightening, lower consumption power, high response time are effected as the most important design factor. So, experimental knowledge is more needed for optimal design of solenoid actuator. In this study, we derived the governing equations for optimal design of on/off solenoid actuator for valve actuating and developed a design program composed electromagnetic theories and experimental parameter values for inexperienced designers. And we proved the propriety of this program by experiments.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.30 no.10 s.253
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• pp.1202-1208
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• 2006

This paper presents an experimental characteristics of electro-hydraulic proportional pressure control valve. In this study, poppet and valve body which are assembled into the proportional solenoid were designed and manufactured. The constant force characteristics of proportional solenoid actuator in the control region should be independent of the plunger position in order to be used to control the valve position in the fluid flow control system. The stroke-force characteristics of the proportional solenoid actuator is determined by the shape (or parameters) of the control cone. In this paper, steady state and transient characteristics of the solenoid actuator for electro-hydraulic proportional valve are analyzed using finite element method and it is confirmed that the proportional solenoid actuator has a constant attraction force in the control region independently on the stroke position. The effects of the parameters such as control cone length, thickness and taper length are also discussed.

• KIEE International Transaction on Electrical Machinery and Energy Conversion Systems
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• v.4B no.2
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• pp.39-46
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• 2004

Modern users demand that the on and off type solenoid actuator should be smaller, lighter in weight, lower in consumption power, and higher in response time. The complete design satisfying such requirements can be achieved when electromagnetic theories and empirical knowledge are combined. This paper presents various types of empirical coefficients essentially needed for optimal design of a solenoid actuator. The values of these empirical coefficients are obtained through extensive experiments over a great length of time for various kinds of solenoid actuators. We have developed a design program that is composed by combination of governing equations and empirical coefficients, and have also manufactured a prototype solenoid actuator based on the final results of the design program. The propriety of the design program and empirical coefficients have been proven by experiments.

• Transactions of The Korea Fluid Power Systems Society
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• v.1 no.3
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• pp.1-6
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• 2004

In the last few years, a considerable number of studies have been made on On-Off solenoid for fluid control. But, only few attempts have so far been made at solenoid actuator for high-voltage circuit breaker. In case of the high-pressure and high-flow system like high-voltage circuit breaker, a big size of On/Off solenoid is necessary which size is proportional to control pressure and flow rate. So, it is non-effective in the view point of system optimization. In this paper, On/Off solenoid actuator with the farce amplifier connected to the solenoid rod was proposed to get a high mechanical force and a fast response time. The magnetic force and the mechanical stress distributions were analysed using finite element analysis. The performances of suggested solenoid actuator were evaluated through the experimental results and compared with the analysis results.

• Journal of Drive and Control
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• v.13 no.3
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• pp.47-52
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• 2016

This paper presents a control method for the performance improvement of a proportional solenoid actuator using a Pulse Width Modulation (PWM) signal. It is very difficult to obtain excellent response performance from a proportional solenoid actuator using a simple proportional controller with no PWM signal or dither because the mass and structure of a proportional solenoid actuator changes according to the application target, friction force in the proportional solenoid tube, operating force and displacement range. To solve the above problems, first, a controller with a PWM function for experimenting with attraction force characteristics was designed and manufactured. Secondly, an experimental setup for solenoid performance measurement with a force sensor and a displacement sensor was also manufactured. The attraction force characteristics according to the frequency and duty ratio variations of a PWM signal were tested and the relationships among the frequency, duty ratio, plunger mass and friction characteristics were analyzed. Finally, response characteristics improvements for proportional solenoid actuators are discussed.

• Proceedings of the KIEE Conference
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• 2006.04b
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• pp.130-132
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• 2006

For the reliability assessment of solenoid actuator, firstly, we analyzed the cause of major failures and the effect of each failure modes through FMEA and FTA, and decided the main test items through 2-stage QFD. And then, as a measure of life of solenoid actuator, TypeII censored five data were collected from and operation test which was performed as the life test of solenoid actuator. In this paper, we present the reliability parameters of solenoid actuator like shape parameter, scale parameter, etc., which they are produced by MINITAB analysis and marking of Weibull probability paper using the measure of life, and also present the 6 kinds of detailed failure mode analysis.