• Title/Summary/Keyword: Smart Factory systems

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Cooperative Multi-Agent Reinforcement Learning-Based Behavior Control of Grid Sortation Systems in Smart Factory (스마트 팩토리에서 그리드 분류 시스템의 협력적 다중 에이전트 강화 학습 기반 행동 제어)

  • Choi, HoBin;Kim, JuBong;Hwang, GyuYoung;Kim, KwiHoon;Hong, YongGeun;Han, YounHee
    • KIPS Transactions on Computer and Communication Systems
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    • v.9 no.8
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    • pp.171-180
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    • 2020
  • Smart Factory consists of digital automation solutions throughout the production process, including design, development, manufacturing and distribution, and it is an intelligent factory that installs IoT in its internal facilities and machines to collect process data in real time and analyze them so that it can control itself. The smart factory's equipment works in a physical combination of numerous hardware, rather than a virtual character being driven by a single object, such as a game. In other words, for a specific common goal, multiple devices must perform individual actions simultaneously. By taking advantage of the smart factory, which can collect process data in real time, if reinforcement learning is used instead of general machine learning, behavior control can be performed without the required training data. However, in the real world, it is impossible to learn more than tens of millions of iterations due to physical wear and time. Thus, this paper uses simulators to develop grid sortation systems focusing on transport facilities, one of the complex environments in smart factory field, and design cooperative multi-agent-based reinforcement learning to demonstrate efficient behavior control.

LLM-based chatbot system to improve worker efficiency and prevent safety incidents (작업자의 업무 능률 향상과 안전 사고 방지를 위한 LLM 기반 챗봇 시스템)

  • Doohwan Kim;Yohan Han;Inhyuk Jeong;Yeongseok Hwnag;Jinju Park;Nahyeon Lee;Yujin Lee
    • Proceedings of the Korean Society of Computer Information Conference
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    • 2024.01a
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    • pp.321-324
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    • 2024
  • 본 논문에서는 LLM(Large Language Models) 기반의 STT 결합 챗봇 시스템을 제안한다. 제조업 공장에서 안전 교육의 부족과 외국인 근로자의 증가는 안전을 중시하는 작업 환경에서 새로운 도전과제로 부상하고 있다. 이에 본 연구는 언어 모델과 음성 인식(Speech-to-Text, STT) 기술을 활용한 혁신적인 챗봇 시스템을 통해 이러한 문제를 해결하고자 한다. 제안된 시스템은 작업자들이 장비 사용 매뉴얼 및 안전 지침을 쉽게 접근하도록 지원하며, 비상 상황에서 신속하고 정확한 대응을 가능하게 한다. 연구 과정에서 LLM은 작업자의 의도를 파악하고, STT 기술은 음성 명령을 효과적으로 처리한다. 실험 결과, 이 시스템은 작업자의 업무 효율성을 증대시키고 언어 장벽을 해소하는데 효과적임이 확인되었다. 본 연구는 제조업 현장에서 작업자의 안전과 업무 효율성 향상에 기여할 것으로 기대된다.

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A Study on Application Methodology of SPDL Based on IEC 62443 Applicable to SME Environment (중소기업환경에서 적용 가능한 IEC 62443 기반의 개발 보안 생애주기 프로세스 적용 방안 연구)

  • Jin, Jung Ha;Park, SangSeon;Kim, Jun Tae;Han, Keunhee
    • KIPS Transactions on Computer and Communication Systems
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    • v.11 no.6
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    • pp.193-204
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    • 2022
  • In a smart factory environment in a small and medium-sized enterprise (SME) environment, sensors and actuators operating on actual manufacturing lines, programmable logic controllers (PLCs) to manage them, human-machine interface (HMI) to control and manage such PLCs, and consists of operational technology server to manage PLCs and HMI again. PLC and HMI, which are in charge of control automation, perform direct connection with OT servers, application systems for factory operation, robots for on-site automation, and production facilities, so the development of security technology in a smart factory environment is demanded. However, smart factories in the SME environment are often composed of systems that used to operate in closed environments in the past, so there exist a vulnerable part to security in the current environment where they operate in conjunction with the outside through the Internet. In order to achieve the internalization of smart factory security in this SME environment, it is necessary to establish a process according to the IEC 62443-4-1 Secure Product Development Life cycle at the stage of smart factory SW and HW development. In addition, it is necessary to introduce a suitable development methodology that considers IEC 62443-4-2 Component security requirements and IEC 62443-3 System security requirements. Therefore, this paper proposes an application plan for the IEC 62443 based development security process to provide security internalization to smart factories in an SME environment.

A Design on The Zone Master Platform based on IIoT communication for Smart Factory Digital Twin (스마트 팩토리 디지털 트윈(Digital Twin)을 위한 IIoT 통신 기반 ZMP(Zone Master Platform) 설계)

  • Park, Seon-Hui;Bae, Jong-Hwan
    • Journal of Internet of Things and Convergence
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    • v.6 no.4
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    • pp.81-87
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    • 2020
  • This paper creates a standard node for acquiring sensor data from various industrial sensors (IoT/non-IoT) for the establishment of Smart Factory Digital Twin, and provides inter-compatible data by linking zones by group/process to secure data stability and to ensure the digital twin (Digital Twin) of Smart Factory. The process of the Zone Master platform contains interface specifications to define sensor objects and how sensor interactions between independent systems are performed and carries out individual policies for unique data exchange rules. The interface for execution control of the Zone Master Platform processor provides system management, declaration management for public-subscribe, object management for registering and communicating status information of sensor objects, ownership management for property ownership sharing, time management for data synchronization, and data distribution management for Route information on data exchange.

Design for Smart Safety Management System: from Worker and Mobile Equipment Perspectives (시스템엔지니어링 기반의 스마트 안전관리 시스템설계: 작업자와 이동 장비를 중심으로)

  • Kim, Hyoung Min;Yoon, Sung Jae;Hong, Dae Guen;Suh, Suk-Hwan
    • Journal of the Korean Society of Systems Engineering
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    • v.11 no.2
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    • pp.41-49
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    • 2015
  • Industrial safety is one of the crucial agenda for Government as well as Manufacturing Industry. To cope with the needs, a great deal of policies and technical implementation have been proposed and implemented. With a great increasing attention on the Industry 4.0 and Smart Factory, industrial safety has received as a crucial agenda by the manufacturing industry in particular. Up until now, almost all of them have been made from the environmental aspects, rather than operator or workers. In this paper, we present our research results how to increase the workers' safety via smart factory technology, such as IoT and CPS. Our approach has been to see the problem from SE perspectives, to draw the real issues from the various stakeholders, and define how to solve the problem based on the emerging technologies. The developed systems can give conceptual framework for the 'smart' industrial safety system by providing solution architecture for how to monitor the location of workers, and moving equipments, and generate solutions how to avoid safety problems between them if detected.

A Study on Network Interface Scheme of Heterogeneous Systems for SEM's Smart Factory Preliminary Preparation (중소기업 스마트공장 사전준비를 위한 이기종 시스템에 대한 네트워크 인터페이스 방안의 연구)

  • Kim, Jaepyo;Kim, Seungcheon
    • Journal of the Korea Convergence Society
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    • v.11 no.11
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    • pp.55-61
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    • 2020
  • The communication issues expected for SMEs are that 1) IT systems are not easy to connect, 2) data collection and integration by heterogeneous systems are difficult, and 3) various fieldbuses and protocols make interfaces difficult. Usually, SMEs often have automation built before the introduction of smart factories. It is necessary to provide communication technology such as Sensing to meet the heterogeneous system level with the old aged sensors in the automation equipment and communication network of SMEs. We will consider how to improve the network interface before applying the latest network technology at the time of preparation using PI.

The Integrated Design and Analysis of Manufacturing Lines (I) - an Automated Modeling & Simulation System for Digital Virtual Manufacturing (제조라인 통합 설계 및 분석(I) - 디지털 가상생산 기술 적용을 위한 모델링 & 시뮬레이션 자동화 시스템)

  • Choi, SangSu;Hyeon, Jeongho;Jang, Yong;Lee, Bumgee;Park, Yangho;Kang, HyoungSeok;Jun, Chanmo;Jung, Jinwoo;Noh, Sang Do
    • Korean Journal of Computational Design and Engineering
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    • v.19 no.2
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    • pp.138-147
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    • 2014
  • In manufacturing companies, different types of production have been developed based on diverse production strategies and differentiated technologies. The production systems have become smart, factories are filled with unmanned manufacturing lines, and sustainable manufacturing technologies are under development. Nowadays, the digital manufacturing technology is being adopted and used in manufacturing industries. When this technology is applied, a lot of efforts, time and cost are required and training professionals in-house is limited. In this paper, we introduce e-FEED system (electronic based Front End Engineering and Design) that is the integrated design and analysis system for optimized manufacturing line development on virtual environment. This system provides the functions that can be designed easily using library and template based on standardized modules and analyzed automatically the logistic and capacity simulation by one-click and verified the result using visual reports. Also, we can review the factory layout using automatically created 3D virtual factory and increase the knowledge reuse by e-FEED system.

Study of N-Port Electric Vehicle Charging Systems Using OPC-UA (OPC UA를 이용한 N-Port EV 충전 시스템 연구)

  • Lee, Seong Joon
    • KIPS Transactions on Computer and Communication Systems
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    • v.6 no.8
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    • pp.343-352
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    • 2017
  • IEC62541, known as OPC-UA, is a standard communication protocol for Smart Grid (SG) and Smart Factory application platform. It was accepted as an IEC standard (IEC62541) in 2011 by IEC TC57, and is extending range of application as collaborating with other standrads. The government's policies to popularize EVs ("Workplace Charging Challenge"), the number of Electric vehicle which try to be charging in the factory is expected to increase. In this situation, indiscreet and uncontrolled EV charging can lead to some problems, such as excess of the peak demand capacity. Therefore, EVs, which is charging in SFs, must be monitoring and controlling to avoid and reduce peak demand. However, the standards for EVs charging differ from the standards for SFs. In other words, to increase the ease of use for drivers, and reduce risk for enterprise, we have needs of study to develop the protocols or to provide interoperability, for EVs charging in SFs. This paper deals with a EV charging management platform installing in a smart factory. And this platform can be easily integrated as part of SF management software. The main goal of this paper is to implement EV management system based on IEC61851 and IEC62541.

Design and Implementation of Smart Factory MES Model Based on Process Visualizationa for Small and Medium Business in Korea (대한민국 중소기업을 위한 공정 시각화에 기초한 스마트팩토리 생산관리시스템의 설계 및 구축)

  • Kho, Jeong-Seog;Jeong, Jongpil
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.19 no.5
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    • pp.135-141
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    • 2019
  • South Korea's smart factory drive is at a very important point. While large-scale funds and manpower are invested to secure international competitiveness and revitalize manufacturing, software investments that are only approached by IT suppliers may end up creating systems that do not meet the actual conditions of the field. As a result, there are problems in the manufacturing sector that can cause consumers to feel the fatigue of innovation in the manufacturing sector. SMEs should check from scratch and establish a gradual integration system so that they can reduce failures in IT investments and implement OT-oriented smart factories that are well utilized in the field. To this end, a process visualization solution was proposed and a step-by-step innovation was proposed at the basic level and the ICT unapplied level.

Horizontal Integration between Cyber Physical System Based on Industry 4.0 and Manufacture Execution Systems through Middleware Building (인더스트리4.0 기반 사이버물리시스템과 생산관리시스템간의 미들웨어 구축을 통한 수평적 통합)

  • Kim, Dae-Geun;Park, Man-Gon
    • Journal of Korea Multimedia Society
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    • v.17 no.12
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    • pp.1484-1493
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    • 2014
  • Recently, Industry 4.0 (next generation industrial revolution) designed by Germany to retain initiative in manufacturing business is actively studied. Goal of Industry 4.0 is 'Smart factory' which manages progress of production, supply logistics and services. To achieve the goal, we can construct value creation and new business model by integrating organically with production management systems which is existing and cyber-physical systems, Internet of Things, Services Internet and sensor, etc. However, if integration with production management systems does not work effectively by adding and developing new technologies, It does not have performance. Hence, in this research, we will analysis Industry 4.0 which is possible for small quantity batch production and one of the light and flexible manufacturing systems, and based on this, we will suggest methodology to horizontally integrate with production management systems.