• Title/Summary/Keyword: Small Bore Nozzle

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Study on Optimal Welding Processes of Half Nozzle Repair on Small Bore Piping Welds in Reactor Coolant System (원자로냉각재계통 소구경 관통관 용접부 부분노즐교체 예방정비를 위한 최적 용접공정에 관한 연구)

  • Kim, Young Zoo;Jung, Kwang Woon;Choi, Kwang Min;Choi, Dong Chul;Cho, Sang Beum;Cho, Hong Seok
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.14 no.1
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    • pp.58-65
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    • 2018
  • The purpose of this study is to develop a Half Nozzle Repair(HNR) process to prevent the leakage from welds on small bore piping in Reactor Coolant System. The Codes & Standards of tempered bead and design requirements of J-Groove welds are reviewed. Automatic machine GTAW welding and machining equipments are developed to perform HNR process. Single pass welding and overlay welding equipments are conducted in order to obtain the optimal temper bead welding process parameters with Alloy 52M filler wire. Coarse grain heat affected zone(CGHAZ) is formed by rapid cooling rate in heat affected zone after welding. Accordingly, a proper temper bead technique is required to reduce CGHAZ in 1-Layer of welds by 2- and 3-Layers. Mock-up tests show that the developed HNR process is possible to meet ASME Code & Standard requirements without any defect.

Automatic Inspection Technology for Small Bore Penetration Nozzle in High Radiation Area of Nuclear Power Plant (원자력발전 고방사선구역 소구경 노즐에 대한 자동화검사 기술)

  • Ryu, Sung Woo;Yoon, Kee Bong;Jeon, Gyu Min;Seong, Un Hak
    • Journal of the Korean Society for Nondestructive Testing
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    • v.36 no.6
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    • pp.504-509
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    • 2016
  • Defects in dissimilar metal welds are reported to be on the increase during the operating lifespan and aging of nuclear power plants. In Korea, reported cases of defects due to dissimilar metal welds include the drain nozzle of a steam generator and RCS hot tube sampling nozzles. Therefore, there is an urgent need to develop a reliable automated nondestructive inspection technique and a system for the inspection of dissimilar metal welds of small diameter nozzles in a high radiation area of a nuclear power plant. In this study, to ensure effective defect inspection of small diameter nozzles (RCS high-temperature tube sampling nozzle) of a nuclear power plant, three different methods were developed. These include: (1) optimum inspection probe design by beam simulation, (2) multi-directions UT optimum inspection technique for the inspection of small diameters of different welded parts, and (3) remote control automatic inspection system. The developed technique and systems have been verified to be suitable for use in the inspection of defects in smaller diameter nozzles in nuclear power plants.

Lubrication Characteristics of High-Speed Ball Bearing with Oil-Jet Lubrication (Oil-Jet 윤활시 가스터어빈용 고속 Ball Bearing 윤활특성)

  • 김기태
    • Tribology and Lubricants
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    • v.12 no.4
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    • pp.28-34
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    • 1996
  • The lubrication characteristics of high-speed ball bearings have been investigated empirically using 45mm bore split inner ring ball bearings employed in small industrial gas turbine engines with oil-jet lubrication method. For the close structural simulation, experiments carried out with bearing mounting supports of real engines, such as bearing housings and oil nozzle assemblies with squeeze film dampers. Thus the results of tests can be directly applied to the design and the development of gas turbine engines. Testing was done by varying operating speeds, axial load on bearings, and lubricant flow rates. During testing, the temperature of bearing at outer-ring face, the power consumption of the driving motor, and the rotating resistance of the bearing were measured. From this study, the representative factors for lubrication characteristics at high speed was found, and the most important one was not operating speed but axial load up to 1.95 million dmN speed and 2969 N axial load. Furthermore, the detailed variation of the rotational resistance of the bearing could be visualized by measuring the change of the radial load under the bearing supports. The rotational resistance consists of the frictional resistance and the bearing-cavity oil resistance.

Oil-Jet Ball 윤활시 가스터빈용 고속 Ball Bearing 윤활특성

  • 김기태;권우성
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1996.04b
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    • pp.86-93
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    • 1996
  • The lubrication characteristics of high-speed ball bearings has been investigated empirically using 45mm bore split inner ring ball bearings employed in small industrial gas turbine engines with oil-jet lubrication method. For the close structural simulation, experiments carried out with bearing mounting supports of real engines, such as bearing housings and oil nozzle assemblies with squeeze film dampers. Thus the results of tests can be directly applied to the design and the development of gas turbine engines. Testing was done by varying operating speeds, axial load on bearings, and lubricant flowrates. During testing, the temperature of bearing at outer-ring face, the power consumption of the driving motor, and the rotating resistance of the bearing were measured. From this study, the representative factors for lubrication characteristics at high speed was found, and the most important one was not operating speed but axial load up to 1.95 million dmN speed and 303 kgf axial load. Furthermore, the detailed variation of the rotational resistance of the bearing could be visualized by measuring the change of the radial load under the bearing supports. The rotational resistance consists of the frictional resistance and the bearing-cavity oil resistance.

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Thrust and Aerodynamic Load Characteristics of an Internal Pintle Thruster (노즐 목 내부형 핀틀추력기의 추력 및 공력하중 특성)

  • Choi, Junsub;Kim, Dongyeon;Huh, Hwanil
    • Journal of the Korean Society of Propulsion Engineers
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    • v.21 no.3
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    • pp.1-9
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    • 2017
  • Numerical computations are performed to investigate the effect of pintle stroke on the performance of an internal pintle thruster. Results show that the thrust control ratio was less than 2% and the aerodynamic load ratio was 22% as the pintle stroke increased. The flow past the nozzle throat rapidly expanding because of the shape of the pintle, and a shock wave was generated. Particularly, at the pintle stroke distance of 4 and 5 mm, the shock wave hit the wall of the nozzle, results in peeling bubbles. Depending on the altitude, the thrust increased and the aerodynamic load decreased, but the difference was as small as 1.5%. In the presence of the bore, the reduction of the pintle tip area resulted in a decrease in aerodynamic load.