• Title/Summary/Keyword: Slurry erosion

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Wear behaviors of HVOF spray coating of Co-alloy T800

  • Cho, Tong-Yul;Yoon, Jae-Hong;Kim, Kil-Su;Park, Bong-Kyu;Youn, Suk-Jo;Back, Nam-Ki;Chun, Hui-Gon
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.16 no.3
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    • pp.121-126
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    • 2006
  • HVOF thermal spray coating of Co-alloy T800 is progressively replacing the classical hard coatings such as chrome plating because of the very toxic $Cr^{6+}$ ion known as carcinogen causing lung cancer. For the study of the possibility of replacing of chrome plating, the wear properties of HVOF Co-alloy T800 coatings are investigated using the reciprocating sliding tester both at room and at an elevated temperature of $1000^{\circ}F\;(538^{\circ}C)$. The possibility as durability improvement coating is studied for the application to the high speed spindles vulnerable to frictional heat and wear. Wear mechanisms at the reciprocating sliding wear test are studied for the application to the systems similar to the sliding test such as high speed spindles. Wear debris and frictional coefficients of T800 coatings both at room and at an elevated temperature of $1000^{\circ}F\;(538^{\circ}C)$ are drastically reduced compared to those of non-coated surface of parent substrate Inconel 718. This study shows that the coating is recommendable for the durability improvement coatings on the surfaces vulnerable to frictional heat. The sliding surfaces are weared by the mixed mechanisms such as oxidative wear, abrasion by the sliding ball slurry erosion by the mixture of solid particles and small drops of the melts and semi-melts of the attrited particles cavitation by the relative motions among the coating, sliding ball, the melts and semi-melts. and corrosive wear. The oxide particles and the melts and semi-melts play roles as solid and liquid lubricant reducing the wear and friction coefficient.

A Study on the Friction and Wear Properties of Tribaloy 800 Coating by HVOF Thermal Spraying

  • Cho, Tong-Yul;Yoon, Jae-Hong;Kim, Kil-Su;Youn, Suk-Jo;Song, Ki-Oh;Back, Nam-Ki;Chun, Hui-Gon;Hwang, Soon-Young
    • Journal of the Korean institute of surface engineering
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    • v.39 no.5
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    • pp.240-244
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    • 2006
  • Tribaloy 800 (T800) powder is coated on the Inconel 718 substrate by the optimal High Velocity Oxy-Fuel (HVOF) thermal spray coating process developed by this laboratory. For the study of the possibility of replacing of the widely used classical chrome plating, friction, wear properties and sliding wear mechanism of coatings are investigated using reciprocating sliding tester both at room and at an elevated temperature of $1000^{\circ}F\;(538^{\circ}C). Both at room temperature and at $538^{\circ}C$, friction coefficients and wear debris of coatings are drastically reduced compared to those of non-coated surface of Inconel 718 substrate. Friction coefficients and wear traces of both coated and non-coated surfaces are drastically reduced at higher temperature of $538^{\circ}C$ compared with those at room temperature. At high temperature, the brittle oxides such as $CoO,\;Co_3O_4,\;MoO_2,\;MoO_3$ are formed rapidly on the sliding surfaces, and the brittle oxide phases are easily attrited by reciprocating slides at high temperature through complicated mixed wear mechanisms. The sliding surfaces are worn by the mixed mechanisms such as oxidative wear, abrasion, slurry erosion. The brittle oxide particles and melts and partial-melts play roles as solid and liquid lubricant reducing friction coefficient and wear. These show that the coating is highly recommendable for the durability improvement coating on the surfaces vulnerable to frictional heat and wear.

Stress Concentration Analysis of Grain Refinement in Rheology Casting Process

  • Z., Yang;P. K., Seo;J.H., Ko;Y. S., Jung;C. G., Kang
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.668-671
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    • 2004
  • The mechanics of the dendrite fragmentation is a very important aspect of grain refinement in rheocasting. In this work, the stress field of the dendrite stirred in the semisolid slurry was simulated by Metlab 6.0 software. The result shows that stress concentration at the root of the dendrite arms is great enough to cause plastic deformation though the agitation is moderate. Accordingly, dendrite fragmentation was suggested to be caused by fractured after fatigue erosion.

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Adhesives and Sealants Used in Machinery and Equipment Assembly, Maintain and Repair

  • Zhai, Haichao;Li, Yinbai;Lin, Xinsong
    • Journal of Adhesion and Interface
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    • v.3 no.1
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    • pp.30-36
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    • 2002
  • In this paper, some idea about the use of Metal and ceramic filled epoxy adhesive, Anaerobic adhesive and RTV silicone in the assembly, maintain and repair of machinery and equipment is given. Many examples which have been successfully used in Chinese industry are introduced: ${\bullet}$ Wear, Abrasion, Corrosion/Erosion Resistance and Metal Rebuilding Worn shafts, Scored Hydraulic Ram, Bearing Housings, Slurry Pumps (Bodies & Impellers), Slide-ways, Heat Exchangers, Cracked Castings and Molds. Leaking Pipes and Tanks. ${\bullet}$ Locking and Retaining Thread, Bearing, Keyways, Bolts, Nuts, Studs, Gears, Collars, Motors. ${\bullet}$ Scaling and Gasketing Flanges, Pipe Joints, Machined surfaces.

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Effect of Increased Slope on Corn Productivity and Nitrogen Losses in Runoff Water (경사도 증가가 옥수수의 생산성 및 유거수 중의 N의 유실에 미치는 영향)

  • Jung, Min-Woong;Yook, Wan-Bang;Choi, Ki-Choon
    • Journal of The Korean Society of Grassland and Forage Science
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    • v.31 no.2
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    • pp.167-176
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    • 2011
  • 본 연구는 우분액비의 시용이 경사도를 달리한 사료용 옥수수 재배지에서 옥수수의 생산성 및 유거수 중의 N의 유실에 미치는 영향을 조사하기 위하여, 건국대학교 축산대학 사료작물 시험포 내 설치된 Erosion apparatuses (가로 0.33 m, 세로 3 m, 깊이 0.4 m)를 이용하여 수행하였다. 시험구의 경사도는 0%, 8.75%, 17.50%로 하였으며, 우분액비는 6개월 이상 부숙된 것으로 질소 기준 200 kg/ha 시용하였다. 옥수수의 건물생산성과 사료가치는 경사도에 의해 영향을 받았으며, 17.50% 경사지의 건물생산성은 0% 경사지의 건물생산성에 비해 유의적인 감소를 보였다 (P<0.05). 유거수 중의 평균 $NO_3^--N$$NH_4^+-N$의 농도는 경사가 높아질수록 유의적으로 증가하였다(P<0.05). 이상의 결과에서 보는 바와 같이 우분액비를 시용하여 사료용 옥수수를 재배할 경우, 경사도가 증가할수록 그리고 집중호우가 발생할 경우에 유거수 중의 양분 유실량은 증가가 예상되기 때문에 경사도가 심한 지역에서 옥수수를 재배할 때에는 양분유실에 따른 수질오염을 고려하여 사료작물 재배 방법이 모색되어야 한다.

The Cu-CMP's features regarding the additional volume of oxidizer (산화제 배합비에 따른 연마입자 크기와 Cu-CMP의 특성)

  • Kim, Tae-Wan;Lee, Woo-Sun;Choi, Gwon-Woo;Seo, Young-Jin
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2004.07a
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    • pp.20-23
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    • 2004
  • As the integrated circuit device shrinks to the smaller dimension, the chemical mechanical polishing(CMP) process was required for the global planarization of inter-metal dielectric(IMD) layer with free-defect. However, as the IMD layer gets thinner, micro-scratches are becoming as major defects. Chemical-Mechanical polishing(CMP) of conductors is a key process in Damascene patterning of advanced interconnect structure. The effect of alternative commercial slurries pads, and post-CMP cleaning alternatives are discuss, with removal rate, scratch dentisty, surface roughness, dishing, erosion and particulate density used as performance metrics. Electroplated copper deposition is a mature process from a historical point of view, but a very young process from a CMP perspective. While copper electro deposition has been used and studied for decades, its application to Cu damascene wafer processing is only now gaining complete acceptance in the semiconductor industry. The polishing mechanism of Cu-CMP process has been reported as the repeated process of passive layer formation by oxidizer and abrasion action by slurry abrasives. however it is important to understand the effect of oxidizer on copper passivation layer in order to obtain higher removal rate and non-uniformity during Cu-CMP process. In this paper, we investigated the effects of oxidizer on Cu-CMP process regarding the additional volume of oxidizer.

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Effects of Cattle Slurry Application According to the Slopes on Forage Yield and Nutrient Runoff in Mixed Grassland (경사지에 따른 우분 액비의 시용이 목초의 생산성 및 양분의 유실에 미치는 영향)

  • Jung, Min-Woong;Choi, Ki-Choon;Yoon, Chang;Kim, Won-Ho;Yook, Wan-Bang
    • Journal of The Korean Society of Grassland and Forage Science
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    • v.27 no.1
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    • pp.21-28
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    • 2007
  • This study was conducted to investigate the effects of the degree of slope according to cattle slurry (CS) application on productivity of herbage yield and nutrients runoff in mixed grassland. silage corn and environmental pollution in silage corn cultivation soil. Field study was conducted on the steel-made erosion apparatuses which consisted of various degree of slope, such as 0%, 8.75% and 17.50%, Dry matter yield and N yield of forages decreased as the degree of the slope increased, whereas N contents increased as the degree of slope increased. $NO_3-N$ and $PO_4-P$ concentrations from the surface run-off significantly elevated by increasing the slope during the experimental period (P<0.05). However, $NO_3-N$ and $PO_4-P$ concentrations $PO_4-P$ content from the surface run-off by application of CS maintained a low levels during the experimental period. In conclusion, com productivity and nutrient losses from run-off are significantly affected by heavy rainfall on the sloping land. The results of this study suggest that CS application in the sloping land can be an important source of pollution for surface water if intensity rainfall takes place within a short period.

Effect of the Degreess of Slope and the Types of Animal Manures on Corn Productivity and Nutrient Runoff in Corn Cultivation Soil (경사도와 분뇨의 처리 형태가 옥수수 생산성과 양분의 유실에 미치는 영향)

  • Yook, Wan-Bang;Choi, Ki-Chun
    • Journal of The Korean Society of Grassland and Forage Science
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    • v.25 no.2
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    • pp.89-96
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    • 2005
  • This study carried out to investigate the effects of the types of animal manure and the dogies of the slope on productivity of com and the runoff of nitrogen and phosphorus in corn cultivation soil. Main plots were consisted of the degrees of slope, such as $0\%\;9\%$ and $18\%$ and the subplots on consisted of the types of animal manure, such as chemical fertilizer (CF), compost of swine manure fermented with sawdust (CSMFS), and cattle slurry (CS). Erosion was constructed with 0.33 m width, 3 m length and 0.4 m height. The results obtained were summarized as follows; 1. Dry matter(DM) yield of corn decreased by an enhancement of the degrees of slope DM yield reveals that there is an increase in order CS > CF > CSMFS. 2. Nitrogen contents of the whole corn reveals that there is an increase in order CF>CS>CSMFS. However, nitrogen content was not affected by the degrees of slope. 3. Nitrogen yields (NY) of com decreased by an enhancement of the degrees of slope. NY of CS increased more than 2.0 fold as compared CSMFS. 4. Mineral nitrogen content in the runoff during the experiment was hardly influenced by both the degrees of slope and the types of animal manure. 5. $NO_3$ - N in the runoff during the experiment increased by an enhancement of the degrees of slope. 6. In the degrees of slope used in this experiment, $NH_4$-N and $PO_4$-P content in runoff was lower than 8 ug / ul and 1 ug/ul, respectively.

An Optimization Study on a Low-temperature De-NOx Catalyst Coated on Metallic Monolith for Steel Plant Applications (제철소 적용을 위한 저온형 금속지지체 탈질 코팅촉매 최적화 연구)

  • Lee, Chul-Ho;Choi, Jae Hyung;Kim, Myeong Soo;Seo, Byeong Han;Kang, Cheul Hui;Lim, Dong-Ha
    • Clean Technology
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    • v.27 no.4
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    • pp.332-340
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    • 2021
  • With the recent reinforcement of emission standards, it is necessary to make efforts to reduce NOx from air pollutant-emitting workplaces. The NOx reduction method mainly used in industrial facilities is selective catalytic reduction (SCR), and the most commercial SCR catalyst is the ceramic honeycomb catalyst. This study was carried out to reduce the NOx emitted from steel plants by applying De-NOx catalyst coated on metallic monolith. The De-NOx catalyst was synthesized through the optimized coating technique, and the coated catalyst was uniformly and strongly adhered onto the surface of the metallic monolith according to the air jet erosion and bending test. Due to the good thermal conductivity of metallic monolith, the De-NOx catalyst coated on metallic monolith showed good De-NOx efficiency at low temperatures (200 ~ 250 ℃). In addition, the optimal amount of catalyst coating on the metallic monolith surface was confirmed for the design of an economical catalyst. Based on these results, the De-NOx catalyst of commercial grade size was tested in a semi-pilot De-NOx performance facility under a simulated gas similar to the exhaust gas emitted from a steel plant. Even at a low temperature (200 ℃), it showed excellent performance satisfying the emission standard (less than 60 ppm). Therefore, the De-NOx catalyst coated metallic monolith has good physical and chemical properties and showed a good De-NOx efficiency even with the minimum amount of catalyst. Additionally, it was possible to compact and downsize the SCR reactor through the application of a high-density cell. Therefore, we suggest that the proposed De-NOx catalyst coated metallic monolith may be a good alternative De-NOx catalyst for industrial uses such as steel plants, thermal power plants, incineration plants ships, and construction machinery.