• Title/Summary/Keyword: Sludge Minimization

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Introduction of KIER Pyrolysis Process and 3,000 ton/yr Demonstration Plant (KIER의 열분해유화 공정 기술과 실증플랜트 소개)

  • Shin, Dae-Hyun;Jeon, Sang-Gu;Kim, Kwang-Ho;Lee, Kyong-Hwan;Roh, Nam-Sun;Lee, Ki-Bong
    • 한국신재생에너지학회:학술대회논문집
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    • 2008.05a
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    • pp.479-482
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    • 2008
  • Since late of 2000, KIER has developed a novel pyrolysis process for production of fuel oils from polymer wastes. It could have been possible due to large-scale funding of the Resource Recycling R&D Center. The target was to develop an uncatalyzed, continuous and automatic process producing oils that can be used as a fuel for small-scale industrial boilers. The process development has proceeded in three stages bench-scale unit, pilot plant and demonstration plant. As a result, the demonstration plant having capacity of 3,000 tons/year has been constructed and is currently under test operation for optimization of operation conditions. The process consisted of four parts ; feeding system, cracking reactor, refining system and others. Raw materials were pretreated via shredding and classifying to remove minerals, water, etc. There were 3 kind of products, oils(80%), gas(15%), carbonic residue(5%). The main products i.e. oils were gasoline and diesel. The calorific value of gas has been found to be about 18,000kcal/$m^3$ which is similar to petroleum gas and shows that it could be used as a process fuel. Key technologies adopted in the process are 1) Recirculation of feed for rapid melting and enhancement of fluidity for automatic control of system, 2) Tubular reactor specially-designed for heavy heat flux and prevention of coking, 3)Recirculation of heavy fraction for prevention of wax formation, and 4) continuous removal & re-reaction of sludge for high yield of main product (oil) and minimization of residue. The advantages of the process are full automation, continuous operation, no requirement of catalyst, minimization of coking and sludge problems, maximizing the product(fuel oil) yield and purity, low initial investment and operation costs and environment- friendly process. In this presentation, background of pyrolysis technology development, the details of KIER pyrolysis process flow, key technologies and the performances of the process will be discussed in detail.

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Control of Excessive Biofilm for the Treatment of High Strength Organic Wastewater by Biofilm Process (생물막공법에 의한 고농도 유기폐수 처리시 생물막 과부착 제어)

  • 임재명;권재혁;한동준
    • Journal of environmental and Sanitary engineering
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    • v.10 no.3
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    • pp.67-77
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    • 1995
  • This study was performed for minimization of excessive biofilm effects at the high strength organic wastewater treatment. As a results of biofilm attachment experiment using piggery wastewater, aggravation of water quality due to excessive biofilm showed after 15 days of operating times.4 excessive biofilm phase, the equivalent biofilm thickness and VSS contents per unit aura were observed in the range of 1,100 to $1,200{\mu}m$ and 2.5 to 3.0mg $VSS/cm^{2}$, respectively. In the aerobic fixed biofilm reactor/anoxic fixed biofilm reactor(AFBR/ANFBR) process with endogenous respiration phase, the BOD removal efficiency was obtained more than 90 percentage at the surface loading rate and volumetric loading rate of the AFBR maintained less than 17 g $BOD/m^{2}{\cdot}$day and 1.7kg $BOD/m^{3}{\cdot}$day, respectively. The removal efficiency of TKN and $NH_{3}$-N at the loading rates below 5.60g $NH_{3}-N/m^{2}{\cdot}day$ and 0.56kg $NH_{3}-N/m^{3}{\cdot}$day were above 76 percentage and 82 percentage, respectively. In order to reduced sludge production rate and aggravation of water quality, endogenous respiration phase was accepted at first AFBR reactor. As a results of this operating condition, sludge production was minimized and removal efficiency was maintained stability.

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Development of Digestion Gas Production and Dewatering Cake Management in WWTP by Using Data Mining Technology (데이터 마이닝 기법을 활용한 하수처리장 소화가스 예측 및 탈수 케이크 관리 기법 개발)

  • Kim, Dongkwan;Kim, Hyosoo;Kim, Yejin;Kim, Minsoo;Piao, Wenhua;Kim, Changwon
    • Journal of Korean Society of Environmental Engineers
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    • v.37 no.1
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    • pp.1-6
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    • 2015
  • The purpose of this study is to suggest the effective operation method by developing prediction model for the gas production rate, an indicator of the effectiveness of anaerobic digestion tank, using data mining. At the result, gas production estimate model is developed by using ANN within 10% error. It is expected to help operation of anaerobic digestion by suggesting selected parameter. Meanwhile case based reasoning is applied to develop dewatering cake management technology. Case based reasoning uses the most similar examples of past when a new problem occurs, therefore in this study, management measures are developed that proposes dewatering cake minimization with the minimum change by applying the case based reasoning to sludge disposal process.

WASTE MANAGEMENT IN DECOMMISSIONING PROJECTS AT KAERI

  • Hong Sang-Bum;Park Jin-Ho
    • Proceedings of the Korean Radioactive Waste Society Conference
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    • 2005.11b
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    • pp.290-299
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    • 2005
  • Two decommissioning projects are carried out at the KAERI (Korean Atomic Energy Research Institute), one for the Korea research reactors, KRR-1 and KRR-2, and another for the uranium conversion plant (UCP). The concept of the management of the wastes from the decommissioning sites was reviewed with a relation of the decommissioning strategies, technologies for the treatment and the decontamination, and the characteristics of waste. All the liquid waste generated from KRR-1 and KRR-2 decommissioning site is evaporated by a solar evaporation facility and all the liquid waste from the UCP is treated together with lagoon sludge waste. The solid wastes from the decommissioning sites are categorized into three groups; not contaminated, restricted releasable and radioactive waste. The not-contaminated waste will be reused and/or disposed at an industrial disposal site, and the releasable waste is stored for the future disposal at the KAERI. The radioactive waste is packed in containers, and will be stored at the decommissioning sites till they are sent to a national repository site. The reduction of the radioactive solid waste is one of the strategies for the decommissioning projects and could be achieved by the repeated decontamination. By the achievement of the minimization strategy, the amount of radioactive waste was reduced and the disposal cost will be reduced, but the cost for manpower, for direct materials and for administration was increased.

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A Simulation Study on the Synthesis of Syngas from the Reforming Reaction of Biogas (바이오가스 개질 반응으로부터 합성가스 제조를 위한 반응 모사 연구)

  • HAN, DANBEE;BAEK, YOUNGSOON
    • Transactions of the Korean hydrogen and new energy society
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    • v.29 no.1
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    • pp.1-10
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    • 2018
  • The amount of biogas increases as the amount of organic waste increases. Recently, biogas from organic waste have been made much efforts to utilize as a energy. In particular, the concentration of $CH_4$ and $CO_2$ generated from sewage sludge and livestock manure treatment are 60-70% and 30-35%, and $CH_4$ and $CO_2$ generated from food wastes are 60-80% and 20-40%. In case of landfill gas, $CH_4$ and $CO_2$ have a concentration of 40-60% and 40-60% respectively. Therefore, in order to use the biogas more widely, it is necessary to convert the biogas to methanol, LNG or DME. In this study, experiments were conducted to produce hydrogen and carbon monoxide through various biogas reforming reactions on $Ni/Ce-ZrO_2/Al2O3$ catalysts. The experiment of synthetic gas synthesis was carried out on a wide concentrations of methane and carbon dioxide, which were the major constituents of biogas from various organic wastes. The effect of $(O_2+CO_2)/CH_4$ (=R') on the yields of hydrogen and carbon monoxide, the conversion rate of methane and carbon dioxide was investigated. Also simulation for syngas synthesis on the $CO_2$ reforming of $CH_4$ was computed by employing total Gibbs free energy minimization method using PRO/II simulator, and compared with the experimental results on wet and dry reforming reaction of biogas.

New Technology Development for Production of Alternative Fuel Oil from Thermal Degradation of Plastic Waste (폐플라스틱의 열분해에 의한 대체 오일 생산의 신기술 개발)

  • Lee Kyong-Hwan;Roh Nam-Sun;Shin Dae-Hyun
    • Resources Recycling
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    • v.15 no.1 s.69
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    • pp.37-45
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    • 2006
  • For treating a huge amount of plastic waste with the environment problem, pyrolysis of plastic waste into alternative fuel oil is one or important issue in recycling methods. This study was introduced over the trend or generation of plastic waste, in Korea pyrolysis technology in domestic and foreign countries, basic technology in pyrolysis process and new technology of pyrolysis developed in KIER (Korea Institute of Energy research). The characteristics of process developed in KIER are the continuous loading treatment or mixed plastic waste with an automatic control system, the minimization of wax production by circulation pyrolysis system in non-catalytic reactor, the reuse of gas produced and the oil recovery from sludge generated in pyrolysis plant, which have greatly the advantage economically and environmetally. The experiment result data in 300 ton/yr pilot plant showed about $81\;wt\%$ liquid yield for 3 days continuous reaction time, and also the boiling point distribution of light oil (LO) and heavy oil (HO) produced in distillation tower was a little higher than that of commercial gasoline and diesel, respectively.

New Technology Development for Production of Alternative Fuel Oil from Thermal Degradation of Plastic Waste (폐플라스틱의 열분해에 의한 대체 오일 생산의 신기술 개발)

  • Lee, Kyong-Hwan;Roh, Nam-Sun;Shin, Dae-Hyun
    • Proceedings of the Korean Institute of Resources Recycling Conference
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    • 2005.10a
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    • pp.34-46
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    • 2005
  • For treating a huge amount of plastic waste with the environment problem, pyrolysis of plastic waste into alternative fuel oil is one of important issue in recycling methods. This study was introduced over the trend of generation of plastic waste, pyrolysis technology in domestic and foreign countries, basic technology in pyrolysis process and new technology of pyrolysis developed in KIER (Korea Institute of Energy Research). The characteristics of process developed in KIER are the continuous loading treatment of mixed plastic waste with an automatic control system, the minimization of wax production by circulation pyrolysis system in non-catalytic reactor, the reuse of gas produced and the oil recovery from sludge generated in pyrolysis plant, which have greatly the advantage economically and environmetally. The experiment result data in 300 ton/yr pilot plant showed about 81 wt% liquid yield for 3 days continuous reaction time, and also the boiling point distribution of light oil (LO) and heavy oil (HO) produced in distillation tower was a little higher than that of commercial gasoline and diesel, respectively.

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