• Title/Summary/Keyword: Sludge Drying

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Effect on Drying Efficiency of the Sewage Sludge (Digested, non digested) according to Polymer dose Ratio - Focus on the NIR and Microwave - (약품 주입비율에 따른 하수 슬러지 형태(소화·비소화)가 건조효율에 미치는 영향 - 근적외선 및 마이크로파를 중심으로 -)

  • Lee, Seung-Won
    • Journal of Environmental Science International
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    • v.30 no.3
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    • pp.245-255
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    • 2021
  • In this study, we evaluated the effect of the type of sewage sludge (digested, non digested) on drying efficiency according to the polymer injection rate. The drying characteristics were shown using a near-infrared ray (NIR) and a microwave. As a result of the drying characteristics with NIR at a polymer dose ratio of 8%, the heating up period is up to 6 minutes after the start of the drying experiment. Afterwards, the constant rate drying period of the digested sludge (A, C and G sites) was 6 minute → 18 minute, showing a rapid decrease in moisture. On the other hand, non digested sludge (B, D, E, F, H, I, J and K sites) showed gradual drying characteristics compared to digested sludge until complete drying (10%). As the polymer dose ratio of 10% and 12%, the heating up period for digested sludge is up to 6 minute after the start of the experiment. Afterwards, the constant rate drying period of the digested sludge was 6 minute → 20 minute, showing a rapid decrease in moisture. On the other hand, the heating up period of non digested sludge was up to 10 minute after the start of the experiment, and the constant rate drying period was 10 minute → 22 minute, which was shorter than digested sludge. As a result of the drying characteristics with microwave at a polymer dose ratio of 8%, 10% and 12%, the constant rate drying period the digested sludge was 4 minute → 20~22 minute, showing a rapid decrease in moisture. On the other hand, non digested sludge of the constant rate drying period was 4 minute → 22~30 minute, which was longer than digested sludge.

Analysis on the Drying Characteristics for the Drying Process of a Thin Film Layer of Sludge (슬러지 박막의 건조과정에 대한 건조 특성 해석)

  • Lee, Kong-Hoon;Kim, Ook-Joong
    • Proceedings of the SAREK Conference
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    • 2008.06a
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    • pp.1128-1133
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    • 2008
  • Drying process in the thin film layer of sludge with the thickness less than a few millimeters has been investigated using the simple one-dimensional model. Thin film drying is usually used to dry the viscous materials like sewage sludge. The thin film layer of sludge is dried on the metallic surface through which thermal energy is supplied to the layer during drying. In order to solve the equations, the mass transfer rate on the drying surface should be determined. The mass flux of evaporated water vapor on the surface is estimated with the formulation given in the literature. The effect of heating temperature, film thickness, and air velocity on drying has been examined to figure out the drying characteristics of the sludge layer.

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Three-Dimensional Analysis on Drying Process of a Cylindrical Thin Film Layer of Sludge under Uniform Heating (일정온도로 가열되는 원통 형상 슬러지 박막의 건조에 대한 3차원 해석)

  • Lee, Kong-Hoon;Kim, Ook-Joong
    • Proceedings of the SAREK Conference
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    • 2009.06a
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    • pp.1326-1331
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    • 2009
  • Drying process in the cylindrical thin film layer of sludge with the thickness less than a few millimeters has been investigated. Thin film drying is specially designed and used to dry the viscous materials like sewage sludge. The thin film layer of sludge is dried on the metallic cylindrical surface through which thermal energy is supplied to the layer during drying. The wall temperature is assumed to be constant during drying in the present study for the simplification. In order to solve the equations, the mass transfer rate on the drying surface should be determined. The mass flux of evaporated water vapor on the surface is estimated with the formulation given in the literature. The effect of some physical parameters on drying has been examined to figure out the drying characteristics of the sludge layer.

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Drying Characteristics of Plating Sludge by Microwave (마이크로파 가열에 의한 도금슬러지 건조특성)

  • 문경환;손종렬;김덕찬
    • Journal of environmental and Sanitary engineering
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    • v.13 no.1
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    • pp.9-15
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    • 1998
  • Microwave heating and drying processes have been well established in various industrial applications. Feasibilities of successful application of microwave drying to many material have been shown on the laboratory or pilot-plant scale. The microwave drying behavior of plating sludge are considered in this paper. The plating sludge containing 70%, 80% and 90% water exposed to microwave power at 2,450 MHz, 700W. An experimental microwave drying apparatus was designed and constructed to monitor weight loss during drying. By studying the drying characteristic curve, the moisture in sludge was almost classified into two categories : free moisture and intestinal moisture. And the critical moisture contents at which the drying rate ceases to be constant were from 10.1 to 10.5%. A simple drying model is proposed which may be used to describe drying behavior of plating sludge. The constant rate and the falling rate periods in microwave drying were addressed separately. From the eqation of constant rate period the drying rate constants decreased exponentially with increasing depth. Microwave heating compared with conventional heating offered higher heating rates from 9 to 16 times. Therefore, microwave drying process can be effective in removing moisture from plating sludge.

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Study on CFD Analysis of Dying Plant with Rotary Kiln Type for Eco-Industrial Park (로타리 킬른형 건조로 열유동 해석에 관한 연구)

  • Kang, Woo-Jung;Hwang, Joon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.4
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    • pp.61-68
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    • 2009
  • This paper presents the numerical analysis of process of sludge drying to know the characteristics of design parameters and develop the new process plant. Finite volume method and $k-{\varepsilon}$ turbulence model were used to analogy the sludge drying furnace. It has been attempted to perform the disposal of sewage sludge such as simple reclaiming and dumping in sea and incineration. Currently, these methods are restricted by national or international government regulations. The drying process is adopted as an effective method for sewage sludge treatment. However sewage sludge makes it difficult to treat with a large volume at the real drying process plant because of its own complicated physical, chemical, and thermal properties. The final design value of moisture content with 10% of the dried sludge can be obtained through the simulated outputs in this study.

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A Study on Flow Characteristics of Ejector for Cyclone Air Drying Machine (사이클론 건조기용 이젝터 유동 특성에 관한 연구)

  • Kim, Bong-Hwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.6
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    • pp.189-194
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    • 2012
  • The purpose of this study is to predict the performance of a cyclone drying machine and air ejector used in drying applications. This paper deals with optimization of the geometry of the ejector for sludge drying using computational fluid dynamics. To facilitate the design of a jet ejector for air drying machines, a numerical model of simultaneous mass and heat transfers between the liquid(sludge) and gas(air) phases in the jet ejector was developed. The steady-state model was based on unidimensional balance equations of mass, energy and momentum for the liquid and gas phases. It was shown that the optimum condition to minimize pressure and momentum loss of air in the ejector was d=220mm. It was found that sludge particles inside the cyclone was smoothly discharged by the conical wedge installed on the bottom of the cyclone.

Drying Characteristics of Rotary Dryer with Disintegrator (교반기를 부착한 회전건조기의 건조특성)

  • Chun, W.P.;Lee, K.W.;Park, K.H.;Lee, K.J.;Kim, D.K.;Kim, H.S.
    • Proceedings of the KSME Conference
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    • 2001.06d
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    • pp.133-138
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    • 2001
  • In this paper, we have investigated the drying characteristics of waste sludge in a rotary dryer equipped with disintegration device. The sludge samples($moisture\;contents\;:\;70{\sim}85%\;W.B.$) used in the experiment were mainly a soybean and an alcohol fermentation sludges in food industry, or sewage sludge. It was studied by measuring the change of moisture contents that the shaft speed($operating\;range\;:\;100{\sim}250rpm$) affected on the drying rate and the particle size distribution of the dried solid. The dried granular products of the diameter of 1 to 5mm are obtained from sludge materials. In the results, as the increased of shaft speed, the particle size and the moisture contents of dried solid was decreased, and the retention time was increased.

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Sludge Drying Method Using Microwave Drying Device and Heat Transfer Medium Oil (마이크로웨이브와 열전매체유를 이용한 슬러지 건조방법)

  • Kim, Yong-Ryul;Son, Min-Il
    • Journal of the Korean Applied Science and Technology
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    • v.28 no.3
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    • pp.367-373
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    • 2011
  • This research is a basic researching process for producing solid fuel that mixing paper sludge and Heat Transfer Medium Oil. Under the presence of Heat Transfer Medium Oil, paper sludge is heated and dried with home appliance microwave for comparing drying efficiency and energy efficiency of different types of drying method. As a result, Heat Transfer Medium Oil and paper mixing case of drying method, OMD, is the most efficient way to shorten the time for evaporating moisture in the paper sludge. In addition, heat transfer effect and density is increased with adding Heat Transfer Medium Oil by microwave. Future more, OMD's energy cost for evaporating whole moisture is 78% cheaper than MD. Also, OMD process shows the best energy efficiency with comparing other process. Evaporation rate of paper sludge evaporation process with microwave is 11.66% increased by adding Heat Transfer Medium Oil 150g. Preheating Heat Transfer Medium Oil or improving different ways injecting Heat Transfer Medium Oil is a good way to increase a rate of initiative moisture evaporation process.

Flow Analysis for the Sludge Pneumatic Dehydrator with Cyclone Type (사이클론형 슬러지 공기건조기의 유동해석)

  • Kim, Bong-Hwan;Jung, Dae-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.4
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    • pp.1-6
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    • 2009
  • Air drying technology was developed as an equipment for reducing of moisture content from wastewater treatment and waterworks sludge cake and reproducing it by reusable matter. Advantage of cyclone type pneumatic dehydrator is simple and excellent drying performance. The air drying equipment was composed to the air ejector which made high-speed fluid field, and cyclone which made circling fluid field. Dewatered cake was crushed at the high-speed zone as first step, and formed with dried powder of sphere shape by the collision between particles at the circling fluid zone. In this study, a CFD analysis has been performed to predict air-sludge particles flow in cyclone and ejector of pneumatic dehydrator. The computational results showed typical Rankine vortex structure which was frequently found in swirling flow phenomena. And the conical type wedge in lower part of a cyclone prevented accumulation of the sludge particles in the cyclone. Therefore, this technology was effective in drying of dehydrated cake of waterworks sludge.

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COMPARATIVE STUDY ON DEWATERING SLUDGE WITH SOLAR DRYING AND SIPHON METHODS

  • Tong, Jun;Yasufuku, Noriyuki;Omine, Kiyoshi;Kobayashi, Taizo
    • Proceedings of the Korean Geotechical Society Conference
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    • 2010.09c
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    • pp.125-128
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    • 2010
  • A large quantity of purified water sludge is generated in modern cities around the world. Dewatering is essential to reduce the volumes transported off-site for disposal. Traditionally employed methods such as solar drying methods are time-consuming. There are urgent demands for developing alternatives to dewater the sludge in a less time-consuming manner. In this paper, siphon method is proposed to dewater the high-water-content sludge with plastic drainage plate installed horizontally. A group of comparative tests are conducted to preliminarily investigate the dewatering behavior of the purified water sludge with siphon and solar drying methods, respectively. On the basis of the test results, the availability and effectiveness of the new method is verified. It may provide an innovative solution to treat the purified water sludge more effectively.

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