• Title/Summary/Keyword: Sludge Cake

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Reduction of sludge production and recycled nutrients loading by high-rate aerobic digestion(CaviTec II) with inorganic sludge separation and sludge solubilization (무기슬러지 분리와 슬러지 가용화를 적용한 고효율 호기성 소화기술(CaviTec II)에 의한 슬러지 감량 및 반수류 부하 저감)

  • Lee, Dong-Woo;Bae, Kang-Hyeong;Cho, Kun-Sang;Kim, Sung-Hong
    • Journal of Korean Society of Water and Wastewater
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    • v.28 no.4
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    • pp.411-417
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    • 2014
  • The performance of the new aerobic digestion system combined with inorganic sludge separation unit and sludge solubilization unit, CaviTec II, is evaluated. Anaerobic digester effluent sludge is used for feed sludge of CaviTec II system. By addition of CaviTec II, the amount of cake generated is reduced by 27%, and the soluble nitrogen is reduced by 92%.

Estimation of Alkali Overdosing in a Lime Neutralization Process for Acid Mine Drainage

  • Cheong, Young-Wook;Cho, Dong-Wan;Lee, Jin-Soo;Hur, Won
    • Applied Chemistry for Engineering
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    • v.33 no.1
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    • pp.109-112
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    • 2022
  • Lime has been used for the neutralization of acidic waste because it is cheap and available in large quantities. The resulting sludge often contains a considerable amount of unreacted lime due to alkali overdosing, even during automatic neutralization processes, which mainly arises from the poor solubility of lime. The sludge cake from lime neutralization of Ilkwang Mine also contained high percentages of calcium and magnesium. The elemental content of the sludge cake was compared with those obtained from a simulation of the lime neutralization facility installed at Ilkwang Mine. A Goldsim® model estimated the degree of lime overdosing to be 19.1% based on the fractions of ferrous oxide. The analysis suggests that resolubilization of aluminum hydroxide could occur in the settling basin, in which pH exceeded 10 due to the continued dissolution of the overdosed lime. The present study demonstrated that chemical analysis of sludge combined with process simulation could provide a reasonable estimate of mass balance and chemistry in a neutralization facility for acid mine drainage.

A Study on the RDF fuel mixing with household and organic wastes (생활(生活)쓰레기 및 유기성폐기물(有機性廢棄物) 혼합(混合)에 따른 RDF 연료화(燃料化)에 관한 연구(硏究))

  • Ha, Sang-An;You, Mi-Young;Kim, Dong-Kyun;Wang, Jei-Pil
    • Resources Recycling
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    • v.20 no.5
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    • pp.52-57
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    • 2011
  • This study was conducted to examine the possibilities to utilize the mixture of domestic and organic wastes from B-city as a fuel. All types of mixing ratio for uncarried waste, sludge cake, and food waste were found 10 generate heating value with 6,000 kcal/kg, and in case of sludge cake the concentration of toxic substance produced was found to be decreased as air-fuel ratio and temperature were increased. It was noted that toxic gases such as CO, NOx, and SOx were observed below concentration of emission standard, and temperature inside the incinerator was stabilized at 2 of air-fuel ratio and 800$^{\circ}C$. It was observed that a heating value of 6000 kcal/kg generated using RDF(Refuse Derived Fuel) was appropriate to utilize a fuel if a complete combustion was attained.

Full Scale Study on The Optimum Conditions for Disposal of Sewage Sludge Cake by Using Continual Thermal Wind Dryer and Pyrolysis (연속적 열풍건조/열분해 Full Scale 장치를 이용한 하수슬러지 케익 처분을 위한 최적조건 연구)

  • Ha, Sang-An
    • Journal of the Korea Organic Resources Recycling Association
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    • v.16 no.3
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    • pp.29-37
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    • 2008
  • The objective of this research is to evaluate the optimum treatment methods for disposal sludge cake at different temperatures and periods of time. The disposal dehydrated sewage cake used in this study was obtained from N wastewater treatment plant in the P City. This system consists of continuous conveyer thermal dryer and pyrolysis. The continual conveyer thermal dryer was operated to evaluate the optimum conditions with temperature settings, ranges from 130 to $180^{\circ}C$, loading rates of 650~750 kg/hr and operating times of 110~120 minutes. The continual pyrolysis was also operated to evaluate the optimum conditions with temperature settings, ranges from 650 to $750^{\circ}C$, loading rates of 100~158 kg/hr and operating times of 20~40 minutes. The sewage sludge cake has a moisture content of 78~80% (wt) which decreased up to 1~3%(wt) resulted in breaking of cell wall after operating the continuous conveyer thermal dryer and pyrolysis. Important parameters which were operating times, moisture contents, loading rates, conveyer velocities and rotary velocities effects on the thermal kinetics and dynamics were investigated to evaluate the optimum conditions for the continual thermal dryer and pyrolysis.

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A Study on Electrodewatering Filter Press Technology for Improvement of Dewarterability of Waterworks Sludge (정수슬러지 탈수효율 향상을 위한 전기필터프레스탈수에 관한 연구)

  • Lee, Jung-Eun;Lee, Jae-Keun
    • Journal of Korean Society of Environmental Engineers
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    • v.28 no.10
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    • pp.1009-1015
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    • 2006
  • The elcetrodewatering filter press(EDFP) which had anode and cathod plates to be set between filter plates was built for reducing the waterworks sludge and improving performance of dewatering equipment. Several tests to compare the dewaterability with conventional mechanical filter press dewatering(MDEP) and EDFP was conducted through this equipment. As test results, filtration amount discharged from EDFP measured 43.2 kg which increased against MDFP, and cake weight measured 4 kg which was two times against MDFP. The water content of dewatered cake from EDFP was 55wt% and dewatering velocity was 2.3 $kg/m^2{\cdot}cycle$. This water content decrease 20% and dewatering velocity increased 30% with compare to the MDFP. That is to say, EDFP constructed from electrodewatering mechanism increase filtrate discharging amount, which make dewatering velocity increase and produce the low water content dewatered cake against MDFP. Energy consumption of EDFP is analysed to 400 kwh/DS ton. The results to analysis the economical aspect considering the power consumption and the handling cost decline as sludge volume reduction due to producing the low water content cake showed that expenses to handle sludge of 1 ton by dry solid base cut down on 20,000 won. If considering several test aspects, it was analysed that EDFP was excellent in the side of performance as well as economical suitability.

Sludge Reduction by Mechanical Solubilization in the Aerobic Digestion (호기성소화에서 가용화가 슬러지 감량화에 미치는 영향)

  • Youn, Sang Hyun;Jang, Hyun-sup;Hwang, Sun-jin
    • Journal of Korean Society of Water and Wastewater
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    • v.20 no.5
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    • pp.763-770
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    • 2006
  • The purpose of this study was to investigate the effects of mechanical(ball-mill) solubilization of excess sludge especially focused on the TSS(total suspended solid) reduction during the conventional aerobic digestion of sewage sludges including primary and/or excess sludge, HRT was examined at the 10 days and 20 days. According to the results of this study, TSS removal efficiency of solubilized excess sludge was almost two times higher than that of non-solubilized excess sludge. And as the proportion of the primary sludge increased, TSS removal efficiency became worse because primary sludge rarely contained microbial cells which could be easily solubilized physically. It was also proved that by the application of proper solubilization techniques to the excess sludge, HRT for the aerobic digestion could be lessened(above 50%) dramatically keeping the same or better digestion performance. The fact that between primary and excess sludges, only the excess sludge is quite effective in the sludge solubilization and in it's reduction says that excess sludge releasing sources are key-point in the sludge cake reduction field as a source control.

Performance Evaluation of Electrocoagulation and Electrodewatering for the Reduction of Water Content in Wastewater Sludge (전기응집 및 탈수 시스템을 이용한 슬러지 함수율 저감 특성)

  • 이재근;김영환;신희수
    • Journal of Advanced Marine Engineering and Technology
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    • v.25 no.5
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    • pp.1098-1107
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    • 2001
  • This study is to develop the pretreatment for the excess and digested sludge by elector-coagulation and dewatering. Electrocoagulation is applied to excess and digested sludge before transferring to the pistion type for dewatering. Piston type filter press as a laboratory scale plant was used to estimate the dewaterability. MMD of excess sludge was increased from initial diameter of particles ($34.16{\mu}m$) to the 87%($64.01{\mu}m$) after electrocoagulation. Al electrode is more effective than Fe electrode for the dewaterabiltity of excess sludge Electrodewatering after electrocoagulation as pretreatment makes the water content of sludge cake 50~60 wt%.

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Design and Performance Evaluation of Sludge Dewatering System based on Electrocoagulation and Electroosmosis (전기응집 및 전기탈수을 이용한 슬러지 탈수 성능평가 분석)

  • Shin, Hee-Soo;Yeo, Chang-Sin;Byun, Sang-Hyun;Lee, Jae-Keun
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.1992-1997
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    • 2003
  • This study is to develop the pretreatment for the excess and digested sludge by electro-coagulation and dewatering. Electrocoagulation is applied to excess and digested sludge before transferring to the piston type press for dewatering. Piston type filter press as a laboratory scale plant was used to estimate the dewaterability. MMD of excess sludge was increased from initial diameter of particles(34.16 ${\mu}m$) to the 87%(64.01 ${\mu}m$) after electrocoagulation. AI electrode is more effective than Fe electrode for the dewaterability of excess sludge. Electrodewatering after electrocoagulation as pretreatment makes the water content of sludge cake $50{\sim}60$ wt%.

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A study on the Thermal Filter Press for the Reduction of Pigment Sludge (안료 슬러지 감량화(減量化)를 위한 열필터프레스 기술(技術)에 관한 연구(硏究))

  • Lee, Jung-Eun;Lee, Jae-Keun
    • Resources Recycling
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    • v.18 no.3
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    • pp.55-61
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    • 2009
  • Dewatering process to remove water from pigment sludge was important in the diverse aspects of the improvement of product quality, curtailment of the drying cost and the transportation. It was difficult to dewater pigment particles with the mechanical forces because the size was fine under $5{\mu}m$. Thermal filter press dewatering equipment composed of squeezing plate and a fixed heating plate was developed to improve the dewaterability of pigment the sludge as supplying the heat from the fixed heating plate to the cake. Several tests that estimate the dewaterability for pigment sludge as with or without squeezing process and the difference of dewatering time was conducted with this equipment. Dewaterability of thermal dewatering under squeezing process was increased about 20% compared with non squeezing process. Under squeezing process, thermal dewatering tests changing dewatering time with 70 and 80 minute were conducted respectively. The water content of cake was more reduced at dewatering time of 80 minute compared with 70 minute, and dewatering velocity was also decreased, which caused the productivity of thermal filter press to drop. It was observed that clogging of filter cloth didn't almost occur because the liquid was discharged from cake layer easily. In this research, it was resulted that the squeezing process and long dewatering time were effective to improve the dewaterability of pigment sludge. So, this thermal filter press equipment was useful for dewatering the fine particle sludge like pigment.

Sludge Thickening Performance of the Filtration Bio-reactor Equipped with Shadow Mask Filter Module (Shadow mask 여과 모듈을 이용한 슬러지 농축 특성)

  • Jung, Yong-Jun;Kwon, Koo-Ho;Min, Kyung-Sok
    • Journal of Korean Society on Water Environment
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    • v.21 no.1
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    • pp.29-33
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    • 2005
  • In order to recycle the waste material and to develop the thickening unit of waste activated sludge from wastewater treatment facilities, the filtration bio-reactor equipped with a shadow mask filter module was employed for this work from which the operating properties and parameters were drawn. The sludge thickening and filtration unit is made of cylindrical acryl tank(12cm i.d. ${\times}$ 58cm height: working volume of 6L), where the flat-sheet type of shadow mask filter module(pore size: 220~250um, opening area: 34.8~39.6%) was installed and the effluent was withdrawn from the effluent port at the lowest point of the reactor, and the filtration was performed only by the hydraulic pressure. For evaluating the operating performance of this reactor, some parameters such as the solid-liquid separation of different biomass concentrations, the water quality of filtrate, the aeration cleaning time and the cleaning effect were investigated. Depending on the MLSS concentrations, the different time to withdraw 3L of filtrate was required in which the longer filtration time was necessary for the higher MLSS concentrations caused by the thicker formation of cake layer: 40 minutes for 5,000 mg/L, 70 minutes for 10,000 mg/L and 100 minutes for 15,000 mg/L, where the concentrations of SS were 8.9, 6.7 and 6.5 mg/L, respectively. Under the same operating conditions (the intensity of aeration cleaning: 80 L/min, MLSS: 10,000 mg/L), the proper aeration cleaning time was revealed 30 seconds, and the stable formation of cake layer was in the range of 10 to 15 minutes. Therefore, the shadow mask considered as a waste material can be of use as a filter material for the sludge thickening system.