• 제목/요약/키워드: Sliding arc plasma

검색결과 9건 처리시간 0.021초

Plasma용사한 $Al_2O_3-40%TiO_2$의 미끄럼마모특성에 미치는 용사조건의 영향 (The Effects of Spray Conditions on Sliding Wear Characteristics of Plasma Sprayed $Al_2O_3-40%TiO_2$Coating)

  • 이한영;노정균;배상규
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2000년도 제32회 추계학술대회 정기총회
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    • pp.80-88
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    • 2000
  • The plasma spray technics has known as one of the surface modification methods to improve the mechenical properties or the functional charactristics of materials. This paper has been aimed to investigate the effects of plasma sprayed conditions, such as spray distance and arc power level, on sliding wear properties of plasma sprayed $Al_2$O$_3$-40%TiO$_2$coating layer. The sliding wear test using pin-on-disc type wear machine, has been conducted in several sliding speed for coating layer sparyed under different conditions. The result of this paper is that the wear resistance of plasma sprayed $Al_2$O$_3$-40%TiO$_2$coating layer is fluctuated with tile spray distance and the arc power level. The wear resiatance could be improved with decreasing the spray distance and with increasing the arc power level.

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Sliding Arc Plasma를 이용한 석유공장에서의 BTX 처리효율에 관한 연구 (BTX Treatment of a Petrochemical Plant by Sliding Arc Plasma)

  • 권우택;권이승;이우식
    • 한국화재소방학회논문지
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    • 제29권6호
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    • pp.65-70
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    • 2015
  • 본 연구는 울산소재 석유공장의 건조시설에서 발생하는 가스를 스크러버(Scrubber)로 최종 처리하여 배출되는 저 농도의 유해가스와 산 처리 시설에서 발생되는 고 농도로 발생하는 유해가스를 대상으로 연구하였다. 공정별로 벤젠(Benzene), 톨루엔(Toluene), 자일렌(Xylene) 및 총휘발성유기화합물(TVOCs)을 대상으로 측정하였으며 농도 측정은 TVOCs 측정기와 GC-MSD를 이용하여 SAP 전 후단의 TVOCs와 BTX의 농도를 측정, 분석하여 제거효율을 평가하였고, SAP 반응기는 5 단계로 구성하여 실험을 수행하였다. 슬라이딩 아크 프라즈마(slidind arc plasma) 반응기의 단수별에 따른 TVOCs 농도 변화는 유입 TVOCs 농도의 변화에 따른 처리효율 결과 481 ppm 미만에서 94.83%, 481 ppm 이상일 경우에는 1단에서는 89.07% 2단에서는 약 91% 이상으로 처리되는 것을 확인할 수 있었다. 본 연구의 결과는 석유화학공정 및 제조시설에서 SAP 공정을 통한 VOCs 제거에 대한 연구 및 기술개발의 기초가 되어 VOCs의 보다 안정적인 처리와 다양한 기술개발에 효과가 있을 것으로 기대해 본다.

Ni계 및 Co계 합금 PTA 오버레이용접층의 마모거동에 관한 연구 (Wear Behavior of Plasma Transferred Arc Deposited Layers for Ni - and Co - base Alloy)

  • 윤병현;이창희;김형준
    • Journal of Welding and Joining
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    • 제19권5호
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    • pp.540-547
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    • 2001
  • This study has evaluated the wear behavior of PTA (Plasma Transferred Arc) Inconel 625 and Stellite 6 overlays on Nimonic 80A substrate. Nimonic 80A alloy was also included for comparison. In order to evaluate the wear performance, three-body abrasive wear test and pin-on-disk dry sliding wear test were performed. Microstructural development during the solidification of deposits is also discussed. Wear test results show that the wear rate of Stellite 6 deposit is lower than that of Inconel 625 deposit and Nimonic 80A. The sliding wear resistance of overlay deposits follows a similar trend to the abrasive wear resistance, but for Nimonic 80A. The main wear mechanisms were abrasive wear for Inconel 625 deposit, adhesive wear and delamination for Stellite 6 deposit in pin-on-disk dry sliding wear test and ploughing in three-body abrasive wear test. Cross sectional examinations of the worn surface of pin specimens after pin-on-disk dry sliding wear test implies that the plastic deformation near worn surface has occurred during the wear testing.

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슬라이딩아크 방전과 코로나 방전의 복합공정을 통한 유해물질 처리효율 개선에 관한 연구 (A Study on Combined Processes of Sliding Arc Plasma and Corona Dielectric Barrier Discharge for Improve the Efficiency Treatment of Harmful Substance)

  • 권우택;이우식
    • 한국화재소방학회논문지
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    • 제28권6호
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    • pp.108-113
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    • 2014
  • 유해물질처리를 효율적으로 개선하기 위해 슬라이딩아크방전(sliding arc plasma)과 corona dielectric barrier discharge(CDBD공정)의 복합공정을 이용하였다. 이장치는 OH 라디칼과 음이온을 생성하여 강력한 산화력으로 탈취 및 살균 효과를 가진다. 실험결과 SAP 반응기의 크기를 80 A를 50 A로 축소하여도 유해물질의 농도는 큰 변화가 없는 것으로 나타나 반응기의 규모를 최소화할 수 있을 것으로 판단된다. 그리고 CDBD 반응기에서 생성된 음이온과 오존은 유해물질과 반응한 후 음이온은 510,000 ppb에서 470 ppb, 오존은 98 ppb에서 22 ppb로 낮아짐을 확인하였다. 또한 플라즈마 발생장치의 안정성 및 내구성이 우수한 것으로 판단되었다. 따라서 본 연구를 통하여 향후 플라즈마복합공정을 이용하여 실내공기중에 존재하는 유해물질 제거를 효율적으로 할 수 있을 것으로 생각된다.

Wear performance of Plasma Transferred Arc deposited layers

  • Yoon, Byoung-Hyun;Kim, Hyung-Jun;Lee, Chang-Hee
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2001년도 춘계학술발표대회 개요집
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    • pp.245-247
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    • 2001
  • In this study, the effects of dilution on the wear behavior of PTAW (Plasma Transferred Arc Welding) Inconel 625, Inconel 718 and Stellite 6 overlays on Nimonic 80A were investigated. Inorder to evaluate the wear performance, two-body and three-body abrasive wear test, and dry sliding wear test were performed. According to wear tests, the wear rate of deposit with dilution 30% was higher than that of dilution 10% by 10%, and it was also found the plastic deformation near worn surface.

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Plasma Transferred Arc 오버레이법에 의한 Al 합금 표면층의 복합기능화에 관한 연구 (A Study on the Formation of Functionally Composite Layer on Al Alloy Surface by Plasma Transferred Arc Overlaying Process)

  • 임병수;황선효;서창제
    • Journal of Welding and Joining
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    • 제17권5호
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    • pp.107-115
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    • 1999
  • The objective of this research was to study the formation of the thick hardened layer with the addition of metal powder(Cu) and ceramics powders(TiC) on the aluminum 5083 alloys by plasma transferred arc process(PTA process) and to characterize the effect of overlaying conditions on the overlaid layer formation. This was followed by investigating the microstructures of the overlaid layers and mechanical properties such as hardness and wear resistance. The overlaid layer containing copper powder was alloyed and intermetallic compound($CuAl_2$) was formed. The overlaid layers with high melting point TiC powders, however, did not react with base metal. Wear resistance of the alloyed layer was remarkably improved by the formation of $CuAl_2$, precipitate phase, which prevented wear of base aluminum alloys and at higher wear speed, accelerated sliding of the counter part. Wear resistance of the composite layer was also remarkably improved because TiC powder act as a load barring element and Fe debris fragments detached from the counter part act as a solid lubricant on the contact surface.

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PTA법에 의한 스텔라이트 12 합금 육성층의 특성에 미치는 전류의 영향 (The Effect of Current on Characteristics of Stellite 12 Alloy Overlayer by PTA Process)

  • 정병호;김무길;안용식;김민영;이성열
    • 동력기계공학회지
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    • 제5권3호
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    • pp.88-94
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    • 2001
  • Stellite 12 alloy-powders were overlaid on 410 stainless steel valve seat using plasma transferred arc(PTA) process. Variation of the microstructure, hardness, wear and corrosion of overlaid deposit with current change was investigated. The deposit showed hypoeutectic microstructure, which was consisted of primary cobalt dendrite and networked $M_7C_3$ type eutectic carbides. As current increased, the amount of eutectic carbide decreased and its dendritic secondary arm spacing increased. Hardness of the deposit was decreased with increase of current. Stress relief heat treatment at $600^{\circ}C$ for two hours resulted in slight increase of hardness in the deposit and showed uniform hardness distribution in base metal without any hardened layer in HAZ. Specific wear decreased with increase of sliding distance. The deposit of high hardness with a lot of eutectic carbide showed relatively low specific wear. Initial corrosion current density of the deposit in 0.1N sulfuric acid was lower than those of 410 stainless steel, and showed a little variation with PTA current.

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자장여과아크소스의 자장필터 꺾임 각도와 아크방전전류에 따라 증착된 ta-C 코팅의 마모 거동 연구 (A Study on the Wear Behavior of Tetrahedral Amorphous Carbon Coatings Based on Bending Angles of the Filtered Cathodic Vacuum Arc with Different Arc Discharge Currents)

  • 김원석;김송길;장영준;김종국
    • Tribology and Lubricants
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    • 제38권3호
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    • pp.101-108
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    • 2022
  • The structure and properties of tetrahedral amorphous carbon (ta-C) coatings depend on the main process parameters and bending angles of the magnetic field filter used in the filtered cathodic vacuum arc (FCVA). During the process, it is possible to effectively control the plasma flux of carbon ions incident on the substrate by controlling the arc discharge current, thereby influencing the mechanical properties of the coating film. Furthermore, we can control the size and amount of large particles mixed during carbon film formation while conforming with the bending angle of the mechanical filter mounted on the FCVA; therefore, it also influences the mechanical properties. In this study, we consider tribological characteristics for filtered bending angles of 45° and 90° as a function of arc discharge currents of 60 and 100 A, respectively. Experiment results indicate that the frictional behavior of the ta-C coating film is independent of the bending angle of the filter. However, its sliding wear behavior significantly changes according to the bending angle of the FCVA filter, unlike the effect of the discharge current. Further, upon changing the bending angle from 45° to 90°, abrasive wear gets accelerated, thereby changing the size and mixing amount of macro particles inside the coating film.

탄소계 경질 박막의 연구 및 산업 적용 동향 (Trend in Research and Application of Hard Carbon-based Thin Films)

  • 이경황;박종원;양지훈;정재인
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2009년도 춘계학술대회 논문집
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    • pp.111-112
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    • 2009
  • Diamond-like carbon (DLC) is a convenient term to indicate the compositions of the various forms of amorphous carbon (a-C), tetrahedral amorphous carbon (ta-C), hydrogenated amorphous carbon and tetrahedral amorphous carbon (a-C:H and ta-C:H). The a-C film with disordered graphitic ordering, such as soot, chars, glassy carbon, and evaporated a-C, is shown in the lower left hand corner. If the fraction of sp3 bonding reaches a high degree, such an a-C is denoted as tetrahedral amorphous carbon (ta-C), in order to distinguish it from sp2 a-C [2]. Two hydrocarbon polymers, that is, polyethylene (CH2)n and polyacetylene (CH)n, define the limits of the triangle in the right hand corner beyond which interconnecting C-C networks do not form, and only strait-chain molecules are formed. The DLC films, i.e. a-C, ta-C, a-C:H and ta-C:H, have some extreme properties similar to diamond, such as hardness, elastic modulus and chemical inertness. These films are great advantages for many applications. One of the most important applications of the carbon-based films is the coating for magnetic hard disk recording. The second successful application is wear protective and antireflective films for IR windows. The third application is wear protection of bearings and sliding friction parts. The fourth is precision gages for the automotive industry. Recently, exciting ongoing study [1] tries to deposit a carbon-based protective film on engine parts (e.g. engine cylinders and pistons) taking into account not only low friction and wear, but also self lubricating properties. Reduction of the oil consumption is expected. Currently, for an additional application field, the carbon-based films are extensively studied as excellent candidates for biocompatible films on biomedical implants. The carbon-based films consist of carbon, hydrogen and nitrogen, which are biologically harmless as well as the main elements of human body. Some in vitro and limited in vivo studies on the biological effects of carbon-based films have been studied [$2{\sim}5$].The carbon-based films have great potentials in many fields. However, a few technological issues for carbon-based film are still needed to be studied to improve the applicability. Aisenberg and Chabot [3] firstly prepared an amorphous carbon film on substrates remained at room temperature using a beam of carbon ions produced using argon plasma. Spencer et al. [4] had subsequently developed this field. Many deposition techniques for DLC films have been developed to increase the fraction of sp3 bonding in the films. The a-C films have been prepared by a variety of deposition methods such as ion plating, DC or RF sputtering, RF or DC plasma enhanced chemical vapor deposition (PECVD), electron cyclotron resonance chemical vapor deposition (ECR-CVD), ion implantation, ablation, pulsed laser deposition and cathodic arc deposition, from a variety of carbon target or gaseous sources materials [5]. Sputtering is the most common deposition method for a-C film. Deposited films by these plasma methods, such as plasma enhanced chemical vapor deposition (PECVD) [6], are ranged into the interior of the triangle. Application fields of DLC films investigated from papers. Many papers purposed to apply for tribology due to the carbon-based films of low friction and wear resistance. Figure 1 shows the percentage of DLC research interest for application field. The biggest portion is tribology field. It is occupied 57%. Second, biomedical field hold 14%. Nowadays, biomedical field is took notice in many countries and significantly increased the research papers. DLC films actually applied to many industries in 2005 as shown figure 2. The most applied fields are mold and machinery industries. It took over 50%. The automobile industry is more and more increase application parts. In the near future, automobile industry is expected a big market for DLC coating. Figure 1 Research interests of carbon-based filmsFigure 2 Demand ratio of DLC coating for industry in 2005. In this presentation, I will introduce a trend of carbon-based coating research and applications.

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