• 농업과학연구
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• 제5권2호
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• pp.127-135
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• 1978

경운장치(耕耘裝置)의 재량(改良)과 새로운 경운장치(耕耘裝置)의 설계(設計)를 위(爲)한 실험(實驗)을 실내(室內)에서 실시(實施)하기 위하여 Soil bin과 자연토양(自然土壤)과 유사(類似)한 39.35%의 bentonite, 48.10의 모래 및 12.55%의 SAE 10W oil을 사용한 인공토양(人工土壤)을 제조(製造)하였으며 경운실험(耕耘實驗)을 위(爲)한 인공토양(人工土壤)의 물리적(物理的)인 특성(特性)을 구명(究明)하기 위해 전압회수(轉壓回數), 전압속도등(轉壓速度等)을 변화(變化)시켜 가면서 인공토양(人工土壤)의 절대경도(絶對硬度), 밀도(密度), 인공토양(人工土壤)과 철판(鐵板) 및 고무판(板) 및 고무판(板)의 동마찰계수(動摩擦係數)를 측정(測定)하였으며 인공토양(人工土壤)의 밀도변화(密度變化)에 따른 점착력(粘着力)과 내부마찰각(內部摩擦角)의 변화(變化)를 조사(調査)한 결과(結果)를 요약(要約)하면 다음과 같다. 1. 전압회수(轉壓回數)가 증가(增加)할수록 밀도(密度)는 증가(增加)하였으며 그 관계식(關係式)은 다음과 같다. $y=1.073200+0.070780x-0.002263x^2$ 여기서, y : 밀도(密度)($g/cm^3$) x : 전압회수(轉壓回數) 전압속도(轉壓速度) 4.5~10.4 cm/sec의 범위(範圍)에서 전압속도(轉壓速度)는 밀도(密度)에 큰 영향(影響)을 주지 않았다. 2. 토양절대경도(土壤絶對硬度)는 전압속도(轉壓速度) 4.5~10.4cm/sec의 변화(變化)에 거의 영향(影響)을 받지 않았으며 토양절대경도(土壤絶對硬度)(y)는 전압회수(轉壓回數)(x)의 증가(增加)에 대(對)하여 곡선적(曲線的)으로 증가(增加)하였는데 그들 관계식(關係式)은 다음과 같다. $y=37.74{\frac{(0.64 +0.17x-0.0054x^2}{(3.36-0.17x-0.0054x^2)^3}}$ 3. 밀도(密度)(Bulk density : y($g/cm^3$))와 토양절대경도(土壤絶對硬度)(absolute soil hardness : x($kg/cm^3$))의 관계식(關係式)은 다음과 같다. $y=37.74{\frac{2.46x-2.02}{(6.02-2.46x)^3}$ 4. 밀도(密度)의 변화(變化)는 점착력(粘着力)과 내부마찰각(內部摩擦角)에 영향(影響)을 주는데 밀도(密度)가 1.60~1.75에서 함수비(含水比) 29.5%인 자연토양(自然土壤)의 사질(砂質)loam과 유사(類似)한 값을 나타내었다. 5. 동마찰계수(動摩擦係數)는 철판(鐵板)의 경우 0.3~0.4, 고무판(板)의 경우 0.64~0.72로 나타났으며 자연토양(自然土壤)에서의 값과 유사(類似)하다.

• 한국분말야금학회:학술대회논문집
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• 한국분말야금학회 2000년도 춘계학술강연 및 발표대회 강연 및 발표논문 초록집
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• pp.9-10
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• 2000

An important business-field of world-wide steel-industry is the coating of thin metal-sheets with zinc, zinc-aluminum and aluminum based materials. These products mostly go into automotive industry. in particular for the car-body. into building and construction industry as well as household appliances. Due to mass-production, the processing is done in large continuously operating plants where the mostly cold-rolled metal-strip as the substrate is handled in coils up to 40 tons unwind before and rolled up again after passing the processing plant which includes cleaning, annealing, hot-dip galvanizing / aluminizing and chemical treatment. In the liquid Zn, Zn-AI, AI-Zn and AI-Si bathes a combined action of corrosion and wear under high temperature and high stress onto the transfer components (rolls) accounts for major economic losses. Most critical here are the bearing systems of these rolls operating in the liquid system. Rolls in liquid system can not be avoided as they are needed to transfer the steel-strip into and out of the crucible. Since several years, ceramic roller bearings are tested here [1.2], however, in particular due to uncontrollable Slag-impurities within the hot bath [3], slide bearings are still expected to be of a higher potential [4]. The today's state of the art is the application of slide bearings based on Stellite\ulcorneragainst Stellite which is in general a 50-60 wt% Co-matrix with incorporated Cr- and W-carbides and other composites. Indeed Stellite is used as the bearing-material as of it's chemical properties (does not go into solution), the physical properties in particular with poor lubricating properties are not satisfying at all. To increase the Sliding behavior in the bearing system, about 0.15-0.2 wt% of lead has been added into the hot-bath in the past. Due to environmental regulations. this had to be reduced dramatically_ This together with the heavily increasing production rates expressed by increased velocity of the substrate-steel-band up to 200 m/min and increased tractate power up to 10 tons in modern plants. leads to life times of the bearings of a few up to several days only. To improve this situation. the Mechanical Alloying (MA) TeChnique [5.6.7.8] is used to prOduce advanced Stellite-based bearing materials. A lubricating phase is introduced into Stellite-powder-material by MA, the composite-powder-particles are coated by High Energy Milling (HEM) in order to produce bearing-bushes of approximately 12 kg by Sintering, Liquid Phase Sintering (LPS) and Hot Isostatic Pressing (HIP). The chemical and physical behavior of samples as well as the bearing systems in the hot galvanizing / aluminizing plant are discussed. DependenCies like lubricant material and composite, LPS-binder and composite, particle shape and PM-route with respect to achievable density. (temperature--) shock-reSistibility and corrosive-wear behavior will be described. The materials are characterized by particle size analysis (laser diffraction), scanning electron microscopy and X-ray diffraction. corrosive-wear behavior is determined using a special cylinder-in-bush apparatus (CIBA) as well as field-test in real production condition. Part I of this work describes the initial testing phase where different sample materials are produced, characterized, consolidated and tested in the CIBA under a common AI-Zn-system. The results are discussed and the material-system for the large components to be produced for the field test in real production condition is decided. Outlook: Part II of this work will describe the field test in a hot-dip-galvanizing/aluminizing plant of the mechanically alloyed bearing bushes under aluminum-rich liquid metal. Alter testing, the bushes will be characterized and obtained results with respect to wear. expected lifetime, surface roughness and infiltration will be discussed. Part III of this project will describe a second initial testing phase where the won results of part 1+11 will be transferred to the AI-Si system. Part IV of this project will describe the field test in a hot-dip-aluminizing plant of the mechanically alloyed bearing bushes under aluminum liquid metal. After testing. the bushes will be characterized and obtained results with respect to wear. expected lifetime, surface roughness and infiltration will be discussed.