• 한국소성가공학회:학술대회논문집
• /
• 한국소성가공학회 1996년도 춘계학술대회논문
• /
• pp.165-171
• /
• 1996

Recently, to improve the productivity in the continuous casting process, thin slab continuous caster which is one of the new steelmaking technologies by a high speed casting has been introduced. In the process of the thin slab continuous cast, there is more possibility than convnetional one that the deformation be occurred by the bulging of solidified shell, since the thickness of soliidfied shell is very thin as much as 60mm after the casting is finished. In some cases of severe bulging, there might be more breakout. In this paper, using finite difference method , solification analysis of slab is made as well as the thicknessof solidified shell and temperature are calculated. Also, based on the data of the calculated temperature, the deformed behavior of solidified narrow face is anlayzed with the MARC which is a package program for finite element analysis.

• 한국소성가공학회:학술대회논문집
• /
• 한국소성가공학회 2001년도 추계학술대회 논문집
• /
• pp.181-185
• /
• 2001

Three-dimensional finite-element-based numerical model of turbulent flow, heat transfer, macroscopic solidification and inclusion trajectory in a continuos steel slab caster was developed Turbulence was incorporated using the Improved Low-Re turbulence model with positive preserving approach. The mushy region was modeled as the porous media with average effective viscosity. A series of simulations was carried out to investigate the effects of the casting speed, the slab size, the delivered superheat the immersion depth of the SEN on the transport phenomena. In the absence of any known experimental data related to velocity profiles, the numerical predictions of the solidified profile on a caster was compared with breakouts data and a good agreement was found.

• 한국소성가공학회:학술대회논문집
• /
• 한국소성가공학회 2003년도 춘계학술대회논문집
• /
• pp.335-338
• /
• 2003

A finite element-based, integrated process model has been developed and applied to predict the detailed, three-dimensional aspects of the thermo-mechanical behavior occurring in the slab caster considering inclusion removal from molten steel by argon bubble flotation. Gas bubbles are simulated using the dispersion model calculating the volume fraction, and the bubble capture effect is included by a source term in the transport equation for particles. The process model is applied to the investigation of the effect of various process parameters on the inclusion removal in the molten steel.

• 전력전자학회논문지
• /
• 제8권4호
• /
• pp.321-327
• /
• 2003

연속주조 프로세스는 고온의 액체 용강을 고체 금속으로 만드는 프로세스로서, 스트랜드 구동롤의 역할은 운전자가 설정한 주조 속도 제어 패턴에 따라 정확하게 주편을 인발하는 것이다. 기존의 스트랜드 구동롤의 제어는 주조 속도만을 제어하였으나 전동기 드라이버 세팅의 부정확성 및 변동, 연속적인 주조에 의한 구동롤의 마모 및 변형에 의한 롤 직경의 변경, 주조 중 주편 벌징량의 변동 등의 요인에 의해 주조 중 주편을 인발하는 데 소요되는 전체 인발력이 각 구동롤에 적절하게 분배되지 않아 주편 코너부에 수평 크랙을 발생시켜 주조 속도를 증가하는데 있어서 결정적인 장애요인이었다. 본 논문에서는 스트랜드 구동롤에 인가되는 인발력 분포와 주편 품질과의 상관 관계를 도출하고 주조 중에 연속적으로 인발력을 분배할 수 있는 알고리즘을 제안하였다. 제안한 인발력 분배 알고리즘은 각 구동롤 전동기의 절대적인 토크를 제어하는 것이 아니라, 상위제어기에서 결정한 인발력 분배 비율에 따라 각 구동롤 전동기의 토크분 전류를 상호 비교하여 속도 설정치를 조정함으로써 이루어진다. 그리고 인발력 분배 알고리즘의 동작 확인을 위해 광양제척소 1연주공장 4연주기에 적용하여 양호한 결과를 확인하였다.

• 소성∙가공
• /
• 제3권1호
• /
• pp.63-83
• /
• 1994

In this paper, the slab method have been applied to investigate the strip casting process in which hot coil is produced from molten steel directly. In the twin roll strip casting process, molten steel supplied by the nozzle cools and solidifies due to the heat extraction effect of the rolls and hot rolling of the solidified shell takes place simultaneously. The analysis of hot rolling has been carried out by using the existing results of solidification analysis for the twin roll strip casting process. The current slab method provides basic design data such as roll separation force, rolling torque, rolling power as well as end dam separation force which are required to design strip caster. The effect of friction on the basic process parameters are investigated also. It is shown that the use of appropriate friction coefficient is important and that the characteristics of hot rolling in the twin-roll strip casting process is quite different from the conventional hot rolling processes.

• 한국소성가공학회:학술대회논문집
• /
• 한국소성가공학회 2001년도 추계학술대회 논문집
• /
• pp.264-267
• /
• 2001

by three-dimensional finite element method. The guide roll is an intermediately supported trans-axle miler, so called I-STAR roll, which was designed by VAI. The guide roll has been used in POSCO since 1998. Though the number of stowage in casting has been apparently decreased since thef it has occasionally been failed during operation. The simulations were carried out to find out the status of stress and deformation as well as improvement of the guide roll. The thermal effect is much more dominant than ferro-static pressure or others in stress and deformation of the guide roll. The material of the guide roll is SCM440.

• 한국소성가공학회:학술대회논문집
• /
• 한국소성가공학회 1997년도 춘계학술대회논문집
• /
• pp.249-252
• /
• 1997

Mini-mill process which is one of the new steel making process to be able to produce the hot rolled strip by thin slab caster, was completed in the kwangyang steel work. The new process was constructed liquid core deduction, tandem reduction unit, induction heater, coil box and finishing mill to be varied width. Therefore, in oder to make sure of target strip width, analysis of actual plant data was done to fine out amount of width deviation. Finally, the predication system of width in the mini-mill process was developed to included temperature caculation model.

• 조명전기설비학회논문지
• /
• 제18권3호
• /
• pp.74-80
• /
• 2004

연속 주조 공정에서 설정한 속도로 주편을 인발하는 스트랜드 구동롤에 인발력이 적절하게 분배가 되지 않으면 주형 레벨의 주기적인 변동을 유발시킴과 동시에 주편의 품질을 저하하게 된다. 따라서 본 논문에서는 주편의 속도를 제어함과 동시에 각 구동롤에 운전자가 원하는 비율로 인발력을 분배할 수 있는 알고리즘을 제안한다. 제안된 방법은 전동기에 작용하는 토크 전류를 상위 제어기로 귀환하여 평균 토크 전류를 산출하고 각 구동롤 전동기의 토크 전류와 비교하여 전동기의 속도 기준값을 미소하게 변경함으로써 각 구동롤 전동기의 토크 전류가 평균 토크 전류에 추종하도록 하여 인발력을 분배한다. 그리고 과도상태 개선을 위하여 안티와인더업(anti-wind up) 제어기를 가진 인발력 제어기를 적용하였으며, 제안된 알고리즘의 확인을 위하여 포스코의 시험연주기에 적용하여 우수성을 입증하였다.

• 한국소성가공학회:학술대회논문집
• /
• 한국소성가공학회 1996년도 춘계학술대회논문
• /
• pp.101-109
• /
• 1996

Mini-mill process which is one of the new steel -marking technologies to be able to produce the hot rolled coils by thin slab caster of ISP(In-Line Strip Production) type, will be completed in the Kwangyang Steel Works of POSCO in August, 1996, SEt-Up Model of finishing mill which consists of 5 stands is the most basic and essential in mini-mill plant. Therefore, the simulation program of Finishing-mill Set-Up model were developed in this research , using new temeprature prediction model, roll gap model and rolling physical model. Using the developed FSU program , pass schedules to produce the strips with target strip thickness of 1.8mm, 2.0mm, 2.3mm, 2.7mm an d3.0mm were also determined respectively.

• 전력전자학회:학술대회논문집
• /
• 전력전자학회 2002년도 전력전자학술대회 논문집
• /
• pp.715-718
• /
• 2002

As the modern technology of continuous casting plant is focused on improvement of slab quality, the control system of strand driven roll which has positive effect is investigated in this paper. An irregular distribution of withdrawal force gives rise to horizontal crack in high and middle grade carbon steel. Based on the basic understanding on design concept of high technology company, monitoring the withdrawal force distribution of strand driven roll and analysis of the control system was Performed at continuous casters of POSCO. The control algorithm of withdrawal force distribution for A.C motor vector control, which was derived from above study and had been applied for POSCO Kwangyang 1-4 continuous casting plant, is presented.