• 제목/요약/키워드: Sizing process

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Design and Characteristics Analysis of the 78 kWe Grade Synchronous Generator for Disused Diesel Engines

  • Youn, Jun-Seop;Kim, Hae-Joong;Kim, Youn-Hwan;Moon, Jae-Won
    • Journal of Magnetics
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    • 제22권1호
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    • pp.122-132
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    • 2017
  • This study dealt with the design process of the 78 kW permanent magnet synchronous generator for engines. After the calculation of the basic dimensions through a theoretical method in the process of initial model design, FEA (finite-element analysis) and a d,q-axis equivalent circuit were used to identify the generator characteristics depending on the number of poles. With the use of the space harmonic analysis method, the back-EMF (electromotive force) and THD were checked, and then the number of slots was determined. In addition, the most optimized generator dimensions were determined through a sizing optimization technique. Based on this, the optimum model with enhanced efficiency, material costs, and temperature characteristics was derived, and the availability of the design method was confirmed through a comparative analysis of the initial and optimum models.

내첨 전분을 이용한 표면사이징 대체에 관한 기초연구(제1보) (Fundamental Study on the Substitution of Surface Sizing Using Internal Starches(Part 1))

  • 김철환;이지영;백경길;이영록;정호경;이희진;곽혜정
    • 펄프종이기술
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    • 제41권2호
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    • pp.20-25
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    • 2009
  • Many researches are carried out for developing the technology to substitute the surface sizing, although this process improves physical properties and water resistance of paper. This is because surface sizing has fundamental limitation to increase drying energy consumption and to restrict speed of paper machine. However, practical and effective technologies were not developed yet. In this study, we investigated the possibility of the substitution of surface sizing using internal starches, such as cationic starch and oxidized starch. To identify effects of internal starches on physical and optical properties, papers were not only made by adding internal starches into pulp slurry but papers surface sized with oxidized starch were also prepared to compare physical and optical properties. Consequently, tensile strength and internal bond of paper containing internal starches were higher than those of surface sized paper by controlling the type and addition level of cationic starch.

공급사슬상의 분산 제조 시스템의 통합생산계획에 관한 연구 (A Study on Integrated Production Planning of Distributed Manufacturing Systems on Supply Chain)

  • 고도성;양영철;장양자;박진우
    • 산업공학
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    • 제13권3호
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    • pp.378-387
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    • 2000
  • As the globalization of manufacturing companies continues, the scope of dependence between these companies and distributors, and other suppliers are growing very rapidly since no one company manufactures or distributes the whole product by themselves. And, the need to increase the efficiency of the whole supply chain is increasing. This paper deals with a multi-plant lot-sizing problem(MPLSP) which happens in a decentralized manufacturing system of a supply chain. In this study, we assume that the whole supply chain is driven by a single source of independent demand and many levels of dependent demands among manufacturing systems in the supply chain. We consider setup cost, transportation cost and time, and inventory holding cost as a decision factor in the MPLSP. The MPLSP is decomposed into two sub-problems: a planning problem of the whole supply chain and a lot-sizing problem of each manufacturing system. The supply chain planning problem becomes a pure linear programming problem and a Generalized Goal Decomposition method is used to solve the problem. Its result is used as a goal of the lot-sizing problem. The lot-sizing problem is solved using the CPLEX package, and then the coefficients of the planning problem are updated reflecting the lot-sizing solution. This procedure is repeated until termination criteria are met. The whole solution process is similar to Lagrangian relaxation method in the sense that the solutions are approaching the optimum in a recursive manner. Through experiments, the proposed closed-loop hierarchical planning and traditional hierarchical planning are compared to optimal solution, and it is shown that the proposed method is a very viable alternative for solving production planning problems of decentralized manufacturing systems and in other areas.

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Variation of Residual Welding Stresses in Incoloy 908 Conduit during the Jacketing of Superconducting Cables

  • Lee, Ho-Jin;Kim, Ki-Baik;Nam, Hyun-Il
    • 한국초전도ㆍ저온공학회논문지
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    • 제5권1호
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    • pp.71-75
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    • 2003
  • The conduit fer superconducting cable is welded and plastically deformed during the jacketing process to make the CICC (Cable-in-Conduit-Conductors) fer a fusion magnet. The jacketing process of KSTAR (Korea Superconducting Tokamak Advanced Research) conductors is composed of several sequential steps such as rounding, welding, sizing, and square-rolling. Since the welded zone in Incoloy 908 conduit is brittle and easy to have flaws, there may be a possibility of stress corrosion cracking during the heat treatment of coil when both the induced tensile residual stress and the concentration of oxygen in the furnace are sufficiently high. The steps of the jacketing process were simulated using the finite element method of the commercial ABAQUS code, and the stress distribution in the conduit in each step was calculated, respectively. Furthermore, the variations of residual welding stresses through the steps of the jacketing process were calculated and analyzed to anticipate the possibility of the stress corrosion cracking in the conduit. The concentrated high tensile residual welding stresses along the welding bead decrease by the plastic deformation of the following sizing step. The distribution in residual stresses in the conductor for magnet coil is mainly governed by the last step of square-rolling.

멀티콥터 초기 사이징을 위한 기체 구조 중량 예측 기법 (Airframe Weight Estimation Method for Initial Sizing of Multicopter)

  • 장병욱;황인성;김민우;이보성;정용운;강왕구
    • 한국항공우주학회지
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    • 제46권9호
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    • pp.723-734
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    • 2018
  • 20kg 미만의 중소형 멀티콥터의 초기 사이징 과정에서 적용 가능한 기체 구조 중량 예측에 관한 연구를 소개한다. 임무장비를 제외하고 멀티콥터는 기체 구조, 모터, 프로펠러, 배터리 등으로 구성되는데, 모터, 프로펠러, 배터리 등의 중량은 설계변수에 따른 추세선을 통해 추정이 가능하다. 하지만 기체 구조 중량은 멀티콥터의 형상과 설계 개념이 다양하고, 대부분의 상용 제품들이 기체 구조 중량 데이터를 제공하지 않기 때문에 추세선을 통해 예측할 수 없다. 본 논문에서는 기본적인 멀티콥터 형상을 정의하고 멀티콥터 사이징 초기 단계에서 결정되는 프로펠러 개수와 직경을 통해 멀티콥터 기체 구조 중량을 추정하는 방법을 제안하였다. 제안한 방법은 구조 중량이 제시된 멀티콥터 제품들을 통해 검증하여 그 유용성을 확인하였다.

AKD 사이즈 처리한 종이의 저장중 가열처리에 의한 AKD의 거동 (Behavior of AKD in AKD-sized Paper by Heating Treatment During Ageing)

  • 신영두;서원성;조남석
    • 펄프종이기술
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    • 제39권1호
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    • pp.16-24
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    • 2007
  • This study was performed to investigate the reaction between alkylketene dimer(AKD) and cellulose molecules in AKD-sized paper sheet. AKD was added to highly beaten($80{\pm}3^{\circ}SR$) SwBKP(ca. 0.8% on pulp) in order to have much AKD retention in the paper sheet. This AKD-sized paper sheet was aged at different temperatures, $60^{\circ}C,\;80^{\circ}C,\;105^{\circ}C\;and\;125^{\circ}C$. Changes in FT-IR spectra of AKD in paper sheet during the ageing were measured. In addition, sizing degrees of the AKD-sized paper sheet pretreated for 30 sec. at $105^{\circ}C$ were measured by HST size tester during the storage at different temperature. IR spectra of AKD-sized paper sheet preheated at $105^{\circ}C$ for 30 sec. showed unchanged spectra two absorption bands at $1849cm^{-1}\;and\;1722cm^{-1}$ which refer to the typical AKD IR bands. However, these typical AKD bands were gradually reduced with increasing ageing, completely disappeared after 6 hrs. and formed new absorption band at $1706cm^{-1}$, which refers to carbonyl stretching vibration of dialkylktone. Eventually the AKD molecule was hydrolyzed to diakylketone without formation of ${\beta}$-ketoester with cellulose in paper sheet. After 6 days ageing, a little amount of ${\beta}$-ketoester bands was identified in 6 or 7 days ageing, because of the absence of water due to long-term heating. The same tendency was observed at different ageing conditions. At the practical papermaking process, AKD reacts prevailing with water, and mostly seems to be hydrolyzed to dialkylketene. Concerned to the sizing development, AKD-sized paper sheet was shown no sizing development at the initial stage of ageing at $60^{\circ}C$ after heating treatment at $105^{\circ}C$ for 30 sec., and gradually increased the sizing degree with increasing ageing, such as Hercules Sizing Tester (HST) 130 see for 12 hr, HST 300 sec. for 3 days and HST 400 sec. for 5 days. It was concluded that hydrolyzed AKD could contributed to the sizing development of the paper sheet.

선택적 전기화학 3D 프린터 기술 소개 및 PCB 양산공정 적용방식 고찰 (Introduction of Selective Electrochemical Additive Manufacturing Technology and Consideration of Integration Method for PCB Mass Production Process)

  • 김성빈;유봉영
    • 한국표면공학회지
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    • 제54권3호
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    • pp.158-163
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    • 2021
  • Some studies on electrochemical additive manufacturing of metals were summarized in this technical report, and development status of selective electrochemical 3D printing technology was introduced. In order to apply it to the PCB mass production process, essential considerations how to overcome the fundamental problems, such as the sizing, process sequence and PCB process design have been described.

이산형 변수를 이용한 뼈대구조물의 다단계 최적설계 (Multi-Level Optimization for Steel Frames using Discrete Variables)

  • 조효남;민대홍;박준용
    • 한국전산구조공학회논문집
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    • 제15권3호
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    • pp.453-462
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    • 2002
  • 건설공사의 설계와 시공에서 표준화된 이산형 강재단면을 이용하고 있으나, 대부분의 최적화기법에서는 표준강재단면을 사용하기 위해 별도의 이산화 과정을 가지게 되므로 설계결과의 최적성을 보장할 수 없다. 따라서, 본 논문에서는 제안된 알고리즘의 효율성을 높이기 위해 전체구조계와 구조요소계로 나누는 다단계 알고리즘을 적용하였다 수치해석 과정의 효율성과 최적해의 정확성을 예제를 통하여 비교·검토하였다.

공기에 의한 탄소섬유 스프레딩 공정 변수에 따른 프로세스 성능 및 기계적 물성 평가 (Evaluation of Process Performance and Mechanical Properties according to Process Variables of Pneumatic Carbon Fiber Tow Spreading)

  • 노정우;백운경;노재승;남기법
    • Composites Research
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    • 제33권6호
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    • pp.390-394
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    • 2020
  • 탄소섬유 스프레드 토우를 제조하는 과정에서 섬유 손상이 발생하며, 이는 스프레딩 과정에서 장비와 섬유 사이 혹은 섬유 간의 마찰로 발생한다. 이로 인해, 재료 및 장비조건에 따라 프로세스 성능에 차이가 발생하고, 제품 물성이 하락한다. 섬유 손상을 최소화하는 것은 스프레드 토우를 제조하는 공정에서 반드시 고려되어야 한다. 본 연구에서는 공기를 이용한 탄소섬유 스프레딩 공정에서 탄소섬유의 필라멘트 수와 사이징 함량, 탄소섬유토우 스프레딩 장비의 공정 변수(초기섬유장력, 열풍온도, 진공압력)를 달리하여 스프레드 토우의 공정성능 변화를 관찰하였다. 탄소섬유 품종에 따른 조건 별 최적조건에서 제조된 샘플을 이용해 인장강도를 평가하여, 탄소섬유의 손상에 따른 기계적 물성 감소를 확인하였다.

다단계 자동차 부품 소성가공 공정설계 (Process Design in Multi-stage Forming of an Automobile Component)

  • 변상규;양순종;제진수;강범수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1996년도 춘계학술대회논문집
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    • pp.121-129
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    • 1996
  • This study aimsdetecting defects for the forming precesses of X2 spline, which is designed by an industry expert. The exist process consists of 3 runs and 7 operations with 3 heat treatments. The rigid-plastic FEM analysis was carried out to design a new process and some defects were found. Thus the design was modified to get better results. it is ocnfirmed that the industry expert agree the possibility of defects derived from the FEM results.

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