• Title/Summary/Keyword: Sintering process

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A study on porous metal mold using organic binder (유기바인더를 이용한 통기성 금형제작에 관한 연구)

  • 김경래;정성일;임용관;정해도;이석우;최헌종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.1026-1029
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    • 2002
  • Outlet of gas has been a big problem in deforming rubber or plastic in pressing mold. Air vent has been used to solve the problem, but it has weak points such as the increased cost, the increased number of process, and vent marks on the surface of a produce. In this study, the sintering method is used for making porous metal mold. Porous metal mold has many open pores, which are very small. When Porous metal mold is used for pressing mold, all process would be made short, produce cost would be down, and it would not leave vent marks on the surface of a produce. Porosity varies from sintering and pressing conditions, which are the pressure of compacting powder, the length of sintering time, sintering temperature and sintering atmosphere etc. This study will find optimized sintering temperature condition for the Porous metal mold.

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A Study of Rapid Tooling of Porous Metal Mold (통기성 금형의 쾌속제작에 관한 연구)

  • 김경래;정성일;정해도;이석우;최헌종;박영진;박장식
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.1
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    • pp.91-98
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    • 2003
  • Removal of gas in a mold has been a big problem in pressing mold or in injection mold. Air vent has been used to solve the problem, but it has weak points such as the increased cost, the increased number of process, and vent marks on the surface of a product. In this study, the sintering method and rapid tooling method are used for making porous metal mold. Porous metal mold has many open pores, which are very small. When porous metal mold is used for pressing mold or injection mold, all process would be made short, produce cost would be down, and vent marks would be not leaved on the surface of a product. Characteristic of porous material varies from sintering conditions, which are the length of sintering time, sintering temperature and sintering atmosphere etc. This study will find optimized sintering condition for the porous metal mold.

Rapid Tooling of Porous Metal Mold using Ceramic Mold (세라믹 형을 이용한 통기성 금형제작)

  • 김경래;정성일;정해도;이석우;최헌종;박영진
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.308-311
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    • 2002
  • Removal of gas in a mold has been a big problem in pressing mold or in injection mold. Air vent has been used to solve the problem, but it has weak points such as the Increased cost, the increased number of process. and vent marks on the surface of a product. In this study, the sintering method and rapid tooling method are used for making porous metal mold. Porous metal mold has many open pores, which are very small. When porous metal mold is used for pressing mold or injection mold, all process would be made short, produce cost would be down, and vent marks would be not leaved on the surface of a product. Characteristic of Porous material varies from sintering conditions, which are the length of sintering time, sintering temperature and sintering atmosphere etc. This study will find optimized sintering condition for the porous metal mold.

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Sintering Behavior and Mechanical Property of Cu-Sn Alloy with Ag Addition Produced by Pulsed Electric Current Sintering

  • Se Hwan Lee;Byungmin Ahn
    • Archives of Metallurgy and Materials
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    • v.67 no.4
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    • pp.1475-1479
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    • 2022
  • This work mainly focuses on the sintering behavior of the Cu-Sn alloy with the addition of Ag up to 4 wt% after pulsed electric current sintering (PECS) process for ultra-fast sintering. The microstructural evolution was characterized using scanning electron microscopy (SEM), X-ray diffraction (XRD), and density measurements. The mechanical properties were evaluated via measurements of transverse rupture strength (TRS) and Rockwell hardness. The mechanism during the sintering process has been discussed thoroughly, and the effect on porosity with the addition of the Ag is also correlated. The results showed that the growth of porosity progressed with the amount of Ag up to 2 wt%, and further addition of Ag leads reduction in porosity. The effect on mechanical properties were improved slowly as the amount of Ag increased.

Sintering Behavior and Mechanical Property of B4C Ceramics Fabricated by Spark Plasma Sintering (방전플라즈마 소결법에 의한 탄화 붕소 세라믹스의 소결 거동 및 기계적 특성)

  • Kim, Kyoung-Hun;Chae, Jae-Hong;Park, Joo-Seok;Kim, Dae-Keun;Shim, Kwang-Bo;Lee, Byung-Ha
    • Journal of the Korean Ceramic Society
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    • v.45 no.1
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    • pp.60-64
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    • 2008
  • [ $B_4C$ ] ceramics were fabricated by spark plasma sintering process and their sintering behavior, microstructure and mechanical properties were evaluated. Relative density of $B_4C$ ceramics could be achieved by spark plasma sintering method reached as high as 99% at lower temperature than conventional sintering method, in addition, without any sintering additives. The mechanical properties of $B_4C$ ceramics could be improved by the heat treatment at $1300^{\circ}C$ during sintering process which can be removed $B_2O_3$ phase from a $B_4C$ powder surface. This improvement results from the formation of a fine and homogeneous microstructure because the grain coarsening was suppressed by the elimination of $B_2O_3$ phase. Particularly, mechanical properties of the specimen experienced the $B_2O_3$ removing process improved over 30% compared with the specimen without that process.

In Situ Observations of Sintering Process during Pulsed Current Sintering of $Al_2O_3$, ZnO and WC ALLOY

  • Kawakami, Yuji;Tamai, Fujio;Enjoji, Takashi;Shikatani, Noboru;Misawa, Tatsuya;Otsu, Masaaki;Takashima, Kazuki
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.810-811
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    • 2006
  • Pulsed Current Sintering (PCS) process possesses some problems that need to be resolved. We, therefore aims at understanding phenomena of PCS process by presenting some basic data on in situ sintering behavior of PCS. Special graphite mold equipped with thermo couple and electrodes were designed to measure the temperature, electric current and voltage inside the powder during PCS process. We apply three types of raw materials, especially for ZnO as semiconductor, $Al_2O_3$ as non-conductor and WC as good conductor. The electric current and voltage were measured for each powder during PCS process. In addition, their electric resistance properties were calculated.

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Characteristics of the High-Tc Superconductor in the Bi System Prepared by the 2nd, Sintering Process (Bi계 고온 초전도체의 2차 소결 후 특성)

  • 조한대;박용필;차인수;이경섭;이준웅
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 1992.05a
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    • pp.58-63
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    • 1992
  • Effects of the second sintering process on the superconducting characteristics of the (Bi, Pb)SrCaCuO system have been studied. It was found that the optimal calcining temperature of mixed powder may be proper to 820$^{\circ}C$ and the optimal sintering temperture was determined on 845$^{\circ}C$. The 2212 phases transitioned the 2223 phasses during the sintring process and zero resistance was attained at 108 K for the samples sintered for 264 hr. The 2223 phases changed into the 2212 phases and nonsuperconducting phases by the second grinding process. And the 2223 phases did not recover easily by the second sintering process.

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Effect of MgO Addition Affecting in Zirconia-Frit Composites' Sintering and Properties of Matter (Zirconia-Frit composites의 소결 및 물성에 미치는 MgO 첨가의 효과)

  • Kwon, Eun-Ja;Lee, Gyu-Sun
    • Journal of Technologic Dentistry
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    • v.32 no.1
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    • pp.9-16
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    • 2010
  • This study sought to apply different MgO additions to Zirconia (20wt % Frit) and thereby determine its mechanical properties depending upon variation of temperature, as a part of elementary study. First, in terms of sintering density depending on sintering conditions, it was found that sintering density increased as temperature varied from $1100^{\circ}C$ to $1300^{\circ}C$. As the addition of MgO increased, it was found that sintering density tended to decrease at each temperature. For the maximum sintering density obtained from pellet, it was found that 3wt% MgO addition specimens sintered at $1300^{\circ}C$ had its maximum sintering density as high as 97.39%. This study measured mechanical properties of these specimens, and it was found that their bending strength tended to decrease as the content of MgO addition increased. And it was found that their bending strength reached up to 162 MPa when 3wt% MgO was added to them for sintering process at $1300^{\circ}\Delta C$. It was also found that those specimens had Vickers microhardness up to 4.6 GPa when 5wt% MgO was added to them for sintering process at $1300^{\circ}C$.

Effect on Mechanical Properties of Tungsten by Sintering Temperature (텅스텐 특성에 대한 소결온도의 영향)

  • Park, Kwang-Mo;Lee, Sang-Pill;Bae, Dong-Su;Lee, Jin-Kyung
    • Journal of the Korean Society of Industry Convergence
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    • v.24 no.3
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    • pp.283-288
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    • 2021
  • A tungsten material using a pressure sintering process and a titanium sintering additive was prepared to evaluate the microstructure, and mechanical properties of flexural strength and hardness. In addition, the reliability on each hardness data was evaluated by analyzing the distribution of the hardness of the tungsten material using the Weibull probability distribution. In particular, the optimal manufacturing conditions were analyzed by analyzing the correlation between the sintering temperature and the mechanical properties of the tungsten sintered body. Although the sintering density of the tungsten material was hardly changed up to 1700 ℃, but it was increased at 1800 ℃. The hardness of the tungsten sintered material increased as the sintering temperature increased, and in particular, the tungsten material sintered at 1800 ℃ showed a high hardness value of about 1790 Hv. It showed relatively excellent flexural strength at a sintering temperature of 1800 ℃.

Influence of laminating and sintering condition on permittivity and shrinkage during LTCC process (LTCC 공정 중 적층 및 소결이 유전율과 회로 형상에 미치는 영향)

  • Jeong, M.S.;Hwang, S.H.;Chung, H.W.;Rhim, H.S.;Oh, S.I.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.67-70
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    • 2007
  • LTCC (Low Temperature Co-fired Ceramic) has been emerged as a promising technology in packaging industry. In this technology the lamination and the sintering process are very important because they change the permittivity of ceramics and the dimension of metal pattern which have influences on electric property. In this paper we studied on influence of the permittivity and the dimension change by lamination pressure and sintering temperature of LTCC process. As a results, permittivity increase along with increasing of lamination pressure and sintering temperature.

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