• Title/Summary/Keyword: Sintering effect

Search Result 1,170, Processing Time 0.028 seconds

Sintering Properties of Artifical Lightweight Aggregate Prepared from Coal Ash and Limestone (석탄회와 석회석으로 제조된 인공경량골재의 소성특성)

  • Kim, Do-Su;Lee, Churl-Kyoung;Park, Jong-Hyeon
    • Journal of the Korean Ceramic Society
    • /
    • v.39 no.3
    • /
    • pp.259-264
    • /
    • 2002
  • In this study, sintering properties of Artificial Lightweight aggregates(ALAs) prepared from coal ash as a function of sintering temperature (900$^{\circ}$C, 1000$^{\circ}$C, 1100$^{\circ}$C) and time (2min, 5min, 10min) when limestone added as lightweight mineral was investigated. Increasing the sintering temperature resulted simultaneously from a decline of quartz mineral as well as growth of mullite mineral. Addition of limestone to ALAs newly formed sintered minerals such as clinoptilolite and plagioclase. Sintering effect of ALAs prepared from coal ash and limestone was more affected by a sintering temperature than time. As sintering temperature and time increae, transition of macropore to micropore and formation of closed pores were happened, consequently shrank the total pore volume of ALAs. The surface of ALAs sintered at 1000$^{\circ}$C for 5min was nearly not detected open pores due toe amalgamation effect of molten slag layer but homogeneous distributions of closed pores with micro-scale were examined in cross sectional area ALAs. Sintering temperature and time which present the most adequate state, in the preparation of ALAs, are corresponded to 1000$^{\circ}$C and 5min, respectively.

The Effect of Fe-Oxide Addition on the Sintering Properties of Cast Iron Powder (주철분말(鑄鐵粉末)의 소결성에(燒結性) 미치는 산화철(酸化鐵) 첨가(添加)의 효과(效果))

  • Kim, Hyung-Soo;Kim, Chul-Bohm;Ra, Hyung-Young
    • Journal of Korea Foundry Society
    • /
    • v.10 no.1
    • /
    • pp.64-70
    • /
    • 1990
  • In order to lower the cabon content of sintered products below the solubility of austenite, Fe-oxide was added to cast iron powder of which matrix was pearlite. And the effects of it on some sintering properties and mechanical properties were investigated. Roughly speaking, the linear shrinkage, density, and tensile strendth of sintered properties increased as the sintering temperature became higher, the size distribution of powder became finer, and the amount of Fe-oxide added became less. The maximum tensile strength of sintered products was $78㎏f/mm^2$ more or less, of which carbon content was 1.4% and sintering temperature was $1180^{\circ}C$.

  • PDF

Characterization of $BaO-B_2O_3-SiO_2$ glass for the application to PDP;Effect of BaO/$B_2O_3$ ratio

  • Lim, Eun-Sub;Kim, Byung-Sook;Lee, Joon-Hyung;Kim, Jeong-Joo
    • 한국정보디스플레이학회:학술대회논문집
    • /
    • 2004.08a
    • /
    • pp.1099-1102
    • /
    • 2004
  • For the development of Pb-free low temperature sintering glass frits, $BaO-B_2O_3-SiO_2$ system was examined. The content of BaO and $B_2O_3$ was changed when the content of $SiO_2$ was fixed to 10 mol%. When the content of BaO was more than 60 mol% devitrification was observed. In the sintering temperature range between 520${\sim}$620 $^{\circ}C$, the optimum sintering temperature decreased as the content of BaO increased. When BaO ${\geq}$45 mol%, the glasses were crystallized after sintering. Candidate compositions are suggested in $BaO-B_2O_3-SiO_2$ system, which can replace the PbO containing glass system.

  • PDF

The Effect of Ni Addition on the Sintering Kinetics of Ball-milled Mosi$_2$ Powder Compacts (Ni 첨가가 볼밀링한 MoSi$_2$분말성형체의 소결속도에 미치는 영향)

  • 최선호;홍경태;김영도;문인형
    • Journal of Powder Materials
    • /
    • v.5 no.4
    • /
    • pp.241-249
    • /
    • 1998
  • Sintering kinetics of ball-milled $MoSi_2$ was studied with the addition of Ni. $MoSi_2$ powder with the average particle size of 1 $\mu\textrm{m}$ was obtained from ball-milling of 10 $\mu\textrm{m}$ powder. Small amount of Ni was added to the ball-milled $MoSi_2$ powder by salt solution and reduction method. The powder was compacted into cylindrical shape at 200 MPa and isothermally sintered in a $H_2$ atmosphere at the temperature range of 1100~$1400^{\circ}C$ for 3~600 minutes. The changes of linear shrinkage and sintered density were monitored as a function of sintering time. The microstructure was observed by using optical microscopy and scanning electron microscopy. Phases were identified by X-ray diffratometer and electro-probe micro analysis. Sintering kinetics of Ni-added powder was compared to as-milled powder and the apparent activation energy was calculated from Arrhenius plot.

  • PDF

Sintering Behavior of Zirconium Diboride wth Addition of Titanium Boride (붕화 티탄 첨가에 의한 붕화지르코늄의 소결거동)

  • 우상국;한인섭;홍기석;장병구;양준환;김종희
    • Journal of the Korean Ceramic Society
    • /
    • v.34 no.11
    • /
    • pp.1099-1106
    • /
    • 1997
  • In the present study, the effect of TiB2 addition on the sintering behavior of ZrB2 ceramics was studied with hot pressing under Ar atmosphere. Hot pressing experiments were carried out in graphite dies at the 1$700^{\circ}C$, 180$0^{\circ}C$ under Ar atmosphere. The sintering density increased with increasing TiB2 contents. With the addition of 10wt% TiB2 almost theoretical density could be achieved by hot-pressing at 180$0^{\circ}C$. Zr-Ti-Fe-B compound in liquid phase was observed from the EDS and WDS analysis. It was considered that sinterability was enhanced due to the mass transfer through liquid phase formed at the sintering temperature. In addition of TiB2, transition metal of groups IV, substitutional solid solution could be formed.

  • PDF

Analysis for Densification Behavior and Grain Growth of Nanocrystalline Ceramic Powder under High Temperature (나노 세라믹 분말의 고온 치밀화와 결정립 성장의 해석)

  • 김홍기;김기태
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.24 no.11
    • /
    • pp.2749-2761
    • /
    • 2000
  • Densification, grain growth, and phase transformation of nanocrystalline ceramic powder were investigated under pressureless sintering, sinter forging, and hot pressing. A constitutive model for densification of nanocrystalline ceramic powder was proposed and implemented into a finite element program (ABAQUS). A grain growth model was also proposed by including the effect of applied stress on grain growth when phase transformation occurs. Finite element results by using the proposed models well predicted densification behavior, deformation, and grain growth of nanocrystalline titania powder during pressureless sintering, sinter forging, and hot pressing. Finite element results by using the proposed model also well predicted experimental data in the literature for densification behavior of nanocrystalline zirconia powder during pressureless sintering and sinter forging.

Liquid Phase Sintering of Silicon Carbide (탄화규소의 액상소결)

  • 김원중;김영욱
    • Journal of the Korean Ceramic Society
    • /
    • v.32 no.10
    • /
    • pp.1162-1168
    • /
    • 1995
  • Systematic studies of the effects of additives and processing variables on the sintered density and the effect of crystalline forms of starting powders on the microstructure of pressureless sintered silicon carbide are described. Oxide additives were effective for the densification of SiC up to 96% of theoretical density at temperature as low as 185$0^{\circ}C$. Use of embedding powder increased the sintered density, up to 98% of theoretical density, by decreasing the weight loss during sintering. Composite type duplex microstructure has been developed due to the $\beta$longrightarrow$\alpha$ phase transformation of SiC by sintering at 185$0^{\circ}C$ and heat treatment at 195$0^{\circ}C$ for 1h.

  • PDF

Sintering Behavior of $TiB_2$-SiC Composites ($TiB_2$-SiC 복합재료의 소결거동)

  • 윤재돈
    • Journal of Powder Materials
    • /
    • v.1 no.1
    • /
    • pp.15-20
    • /
    • 1994
  • The effect of SiC addition on sintering behaviors and microstructures of TiB2 ceramics were studied. The sintering of TiB2 was limited due to the surface diffusion and rapid grain growth at high temperature. However the addition of SiC to TiB2 ceramics improved the densification to above 99% of the theoretical density. The sintering of TiB2-SiC composite starts at 120$0^{\circ}C$ with the melting of the oxides in particle surface as impurities. After the reduction of the oxide by additional cabon at above 140$0^{\circ}C$, the grain boundary diffusion through the interface of TiB2-SiC play an important role. TEM observation showed neither chemical reactions nor other phases formed at the TiB2-SiC interfaces but the microcracks were observed due to the mismatch of thermal expansion between TiB2-SiC.

  • PDF

The Role of Grain Boundary Diffusion in the Activated Sintering of Tungsten Powder (텅스텐 활성소결에서 입계확산의 역할)

  • 이재성
    • Journal of Powder Materials
    • /
    • v.1 no.1
    • /
    • pp.79-84
    • /
    • 1994
  • The mechanism of activated sintering of tungsten powder was discussed in terms of diffusion and segregation of activator atoms at W grain boundaries. Shrinkage behaviours of W-0.2wt.% Ni, W-0.2wt.% Cu or pure W powder compacts during sintering at low temperatures of 900~ $1200^{\circ}C$ were investigated. It was found that the Cu additive inhibits sintering process causing lower densification than pure W compact while remarkable shrinkage occurred in the Ni added W powder. Such contrary effect was explained by comparing self diffusion processes along Ni or Cu segregated W boundaries in which Ni segregants enhance but Cu atoms retard the migration of W atoms at W boundaries.

  • PDF

Effect of Compacting Pressure on Sintering Characteristics of Commercial 2xxx Series Al Alloy Powders (성형압의 변화가 상용 2xxx AI 합금계 혼합분말의 소결특성에 미치는 영향)

  • 김대건;민경호;장시영;김영도
    • Journal of Powder Materials
    • /
    • v.9 no.2
    • /
    • pp.116-123
    • /
    • 2002
  • The characteristics of two commercial 2xxx series Al alloy powders, AMB2712 and 201AB, were evaluated and their compacting and sintering characteristics were discussed in tems of compacting pressure. The particle shapes of both two powder mixtures were irregular and their particle size distributions were broad. The compactibility of AMB2712 was superior to that of 201AB because of better fluidity. The sintered density was higher than the green density at low compacting pressure, however, it was lower than the green density when the samples were compacted at higher pressure due to the selling during sintering. The sintered density was alomost the same as the green density at the "homogeneous deformation" stage. It was observed that pores were created at the triple points due to the rapid diffusion of Cu in Al. Cu in Al.