• 제목/요약/키워드: Sintering Time

검색결과 667건 처리시간 0.025초

Calculating the Threshold Energy of the Pulsed Laser Sintering of Silver and Copper Nanoparticles

  • Lee, Changmin;Hahn, Jae W.
    • Journal of the Optical Society of Korea
    • /
    • 제20권5호
    • /
    • pp.601-606
    • /
    • 2016
  • In this study, in order to analyze the low-temperature sintering process of silver and copper nanoparticles, we calculate their melting temperatures and surface melting temperatures with respect to particle size. For this calculation, we introduce the concept of mean-squared displacement of the atom proposed by Shi (1994). Using a parameter defined by the vibrational component of melting entropy, we readily obtained the surface and bulk melting temperatures of copper and silver nanoparticles. We also calculated the absorption cross-section of nanoparticles for variation in the wavelength of light. By using the calculated absorption cross-section of the nanoparticles at the melting temperature, we obtained the laser threshold energy for the sintering process with respect to particle size and wavelength of laser. We found that the absorption cross-section of silver nanoparticles has a resonant peak at a wavelength of close to 350 nm, yielding the lowest threshold energy. We calculated the intensity distribution around the nanoparticles using the finite-difference time-domain method and confirmed the resonant excitation of silver nanoparticles near the wavelength of the resonant peak.

방전 플라즈마 소결법(SPS)으로 제조된 급속응고 p-type Bi2Te3 합금의 소결 특성 (Thermoelectric Properties of Rapid Solidified p-type Bi2Te3 Alloy Fabricated by Spark Plasma Sintering(SPS) Process)

  • 문철동;홍순직;김도향;김택수
    • 한국분말재료학회지
    • /
    • 제17권6호
    • /
    • pp.494-498
    • /
    • 2010
  • The p-type thermoelectric compounds of $Bi_2Te_3$ based doped with 3wt% Te were fabricated by a combination of rapid solidification and spark plasma sintering (SPS) process. The effect of holding time during spark plasma sintering (SPS) on the microstructure and thermoelectric properties were investigated using scanning electron microscope (SEM), X-ray diffraction (XRD) and thermoelectric properties. The powders as solidified consisted of homogeneous thermoelectric phases. The thermoelectric figure of merit measured to be maximum ($3.41{\times}10^{-3}/K$) at the SPS temperature of $430^{\circ}C$.

CLN-PZT 세라믹스의 전기, 광학 특성에 관한 연구 (A Study on the Electrical and Optical Characteristics of CLN-PZT Ceramics)

  • 강원구
    • 대한전기학회:학술대회논문집
    • /
    • 대한전기학회 1988년도 전기.전자공학 학술대회 논문집
    • /
    • pp.799-801
    • /
    • 1988
  • This paper was studied on the effects of Ca-La-Nb substitution and Zr/Ti ratio variation to Pb(Zr, Ti)$O_3$ system on structural, electrical, optical and sound level characteristics in order to develope the piezoelectric and electrooptic ceramic devices. Also the specimens were prepared by the two stage sintering technique. The molecular formular was X($CaO{\cdot}1/4La_{2}O_{3}{\cdot}1/4Nb_{2}O_{5}){\cdot}(1-X)Pb(Zr_{Y}Ti_{1-Y})O_{3}$(x=100X, y=100Y), and the variation of x was $6{\sim}12$, y was 60${\sim}$49 and second stage sintering time was 20${\sim}$40 hours. The experimental results obtained from this study are as follows : 1. The density was decreased, the grain size was increased according to increase of Ca-La-Nb substitution. 2. The crystal structure was rhombohedral in composition 6/60/40, and the crystal structure was tetragonal and cubic according to increase of Ca-La-Nb substitution. 3. The Ca substitution of PZT system enhanced the sintering property. The Pb site vacancy resulting from the substitution of La-Nb increased the dielectrical constant, the piezoelectric charge constant, the dielectric loss and decreased the coercive field. 4. The resistivity of PZT system which has the P type conduction mechanism increased according to substitution of La-Nb because of the substituent acting as donor. 5. The PZT ceramics varied from ferroelectric substance according to increase of Ca-La-Nb substituent. The coercive field and saturation remanent polarization decreased, and at last straight line according to increase of La-Nb substitution. 6. The amount of Ca-La-Nb substitution to improve the light transmittance of speciment was 10 mol%, the Zr/Ti ratio was 49/51, and the second stage sintering time was 40 hours. 7. According to Ca-La-Nb substitution, the specimens was to be transparent. The 7.5/51/49 specimen was suitable for transparent sound vibrator because it had 58% light transmittance (thick 0.2[mm], wave length 700[mm]) and 48% electromechanical coupling factor.

  • PDF

소성유기마르텐사이트 변태에 의한 나노결정 FeCrC 소결합금의 기계적 강도 향상 (Improvement of Mechanical Properties of Nanocrystalline FeCrC Alloy via Strain-Induced Martensitic Transformation)

  • 김광훈;전준협;서남혁;박정빈;손승배;이석재
    • 한국분말재료학회지
    • /
    • 제28권3호
    • /
    • pp.246-252
    • /
    • 2021
  • The effect of sintering conditions on the austenite stability and strain-induced martensitic transformation of nanocrystalline FeCrC alloy is investigated. Nanocrystalline FeCrC alloys are successfully fabricated by spark plasma sintering with an extremely short densification time to obtain the theoretical density value and prevent grain growth. The nanocrystallite size in the sintered alloys contributes to increased austenite stability. The phase fraction of the FeCrC sintered alloy before and after deformation according to the sintering holding time is measured using X-ray diffraction and electron backscatter diffraction analysis. During compressive deformation, the volume fraction of strain-induced martensite resulting from austenite decomposition is increased. The transformation kinetics of the strain-induced martensite is evaluated using an empirical equation considering the austenite stability factor. The hardness of the S0W and S10W samples increase to 62.4-67.5 and 58.9-63.4 HRC before and after deformation. The hardness results confirmed that the mechanical properties are improved owing to the effects of grain refinement and strain-induced martensitic transformation in the nanocrystalline FeCrC alloy.

기계적 밀링 처리하여 SPS법으로 제작한 티타늄의 미세조직과 강화기구 특성 (Microstructure and Strengthening Mechanism Characteristics of Titanium Fabricated by SPS Method after Mechanical Milling Treatment)

  • 한창석;김준성;심우빈
    • 한국재료학회지
    • /
    • 제33권6호
    • /
    • pp.242-250
    • /
    • 2023
  • Titanium, which has excellent strength and toughness characteristics, is increasingly used in the aerospace field. Among the titanium alloys used for body parts, more than 80 % are Ti-6Al-4V alloys with a tensile strength of 931 MPa. The spark plasma sintering (SPS) method is used for solidification molding of powder manufactured by the mechanical milling (MM) method, by sintering at low temperature for a short time. This sintering method avoids coarsening of the fine crystal grains or dispersed particles of the MM powder. To improve the mechanical properties of pure titanium without adding alloying elements, stearic acid was added to pure titanium powder as a process control agent (PCA), and MM treatment was performed. The properties of the MM powder and SPS material produced by solidifying the powder were investigated by hardness measurement, X-ray diffraction, density measurement and structure observation. The processing deformation of the pure titanium powder depends on the amount of stearic acid added and the MM treatment time. TiN was also generated in powder treated by MM 8 h with 0.50 g of added stearic acid, and the hardness of the powder was higher than that of Ti-6Al-4V alloy when treated with MM for 8 h. When the MM-treated powder was solidified in the SPS equipment, TiC was formed by the solid phase reaction. The SPS material prepared as a powder treated with MM 8 h by adding 0.50 g of stearic acid also formed TiN and exhibited the highest hardness of Hv1253.

SPS on/off Pulse Time 조건에 따른 SiC-$ZrB_2$ 복합체 특성 (Properties of a SiC-$ZrB_2$ Composite by condition of SPS on/off Pulse Time)

  • 신용덕;주진영;이희승;박진형;김인용;김철호;이정훈
    • 한국전기전자재료학회:학술대회논문집
    • /
    • 한국전기전자재료학회 2010년도 하계학술대회 논문집
    • /
    • pp.314-314
    • /
    • 2010
  • The SiC-$ZrB_2$ composites were fabricated by combining 40vol.% of Zirconium Diboride(hereafter, $ZrB_2$) powders with Silicon Carbide(hereafter, SiC) matrix. TheSiC+40vol.%$ZrB_2$ composites were manufactured through Spark Plasma Sintering(hereafter, SPS) under argon atmosphere, uniaxial pressure of 50MPa, heating rate of $100^{\circ}C$/min, sintering temperature of $1,500^{\circ}C$ and holding time of 5min. But one on/off pulse sequence(one pulse time: 2.78ms) is 10:9(hereafter, SZ10), and the other is 48:8(hereafter, SZ48). The physical and mechanical properties of the SZ12 and SZ48 were examined. Reactions between $\beta$-SiC and $ZrB_2$ were not observed via X-Ray Diffraction(hereafter, XRD) analysis. The apparent porosity of the SZ10 and SZ48 composites were 9.7455 and 12.2766%, respectively. The SZ10 composite, 593.87MPa, had higher flexural strength than the SZ48 composite, 324.78MPa, at room temperature. The electrical properties of the SiC-$ZrB_2$ composites had Positive Temperature Coefficient Resistance(hereafter, PTCR).

  • PDF

스파크 플라즈마 소결에 의한 초미세 결정립 탄화규소의 개발 (Development of ultrafine grained silicon carbide by spark plasma sintering)

  • 조경식;이광순;백성호;이상진
    • 한국결정성장학회지
    • /
    • 제13권4호
    • /
    • pp.176-181
    • /
    • 2003
  • 0.5wt% $B_4$C를 첨가한 SiC분말로부터 스파크 플라즈마 소결(SPS)로 급속 치밀화 하였다. 이 공정의 독특한 특징은 매우 빠른 승온 속도와 짧은 시간에 완전 치밀한 시편을 얻을 수 있는 가능성이다. 승온 속도와 가압력은 $100^{\circ}C$/min 과 40MPa으로 유지시켰는데, 소결 온도와 유지 시간은 각각 1800, 1850, 1900과 $1950^{\circ}C$ 그리고 10, 20과 30min으로 하였다. $1950^{\circ}C$에서 SPS 소결한 시편은 거의 이론밀도에 이르렀다. $1850^{\circ}C$에서 3C로부터 6H로 상전이 되는 것이 XRD에서 나타났다. 급속 소결한 SiC 세라믹스는 2$\mu\textrm{m}$ 이하 크기의 초미세 등축 입자와 폭 0.5∼2$\mu\textrm{m}$, 길이 3∼10$\mu\textrm{m}$의 길게 자란 입자의 이중 미세구조로 구성되었다. 이축강도는 소결 유지 시간이 증가할수록 증가하였다. $1950^{\circ}C$에서 30min 유지하면 392.7 MPa의 강도에 도달하였는데. 기공이 줄어들면 강도가 상승하는 일반적인 경향과 일치한다. 한편, 소결 유지시간이 증가할수록 파괴 인성은 증가하고 있지만. 2.17∼2.34MPa$.$$m^{1/2}$의 낮은 값을 유지하고 있는데, 파단면이 거의 입내 파괴 모드에 기인하는 것으로 생각된다.

산업용 SFF 시스템에서 Laser Beam Spot size 측정 메커니즘 개발 (Development of Measurement mechanism of Laser Beam Spot size for Industrial SFF system)

  • 배성우;김동수;최경현
    • 대한기계학회:학술대회논문집
    • /
    • 대한기계학회 2007년도 춘계학술대회A
    • /
    • pp.1383-1388
    • /
    • 2007
  • Accuracy and processing time are very important factors when the desired shape is fabricated with Selective Laser Sintering (SLS), one of Solid Freeform Fabrication (SFF) systems. In a conventional SLS process, laser spot size is fixed during laser exposing on the sliced figure. Therefore, it is difficult to accurately and rapidly fabricate the desired shape. In this paper, to deal with those problems an SFF system having ability of changing spot size is developed. The system provides high accuracy and optimal processing time. Specifically, a variable beam expander is employed to adjust spot size for different figures on a sliced shape. Finally, Design and performance estimation of the SFF system employing a variable beam expander are achieved and the mechanism will be addressed to measure the real spot size generated from the variable beam expander.

  • PDF

회귀분석에 의한 $Si_3N_4$세라믹 절삭공구의 공구수명 추정 (Estimation of Tool life by Simple & Multiple Linear Regression Analysis of $Si_3N_4$ Ceramic Cutting Tools)

  • 안영진;권원태;김영욱
    • 한국공작기계학회논문집
    • /
    • 제13권4호
    • /
    • pp.23-29
    • /
    • 2004
  • In this study, four kinds of $Si_3N_4$-based ceramic cutting tools with different sintering time were fabricated to investigate the relation among mechanical properties, grain size and tool life. They were used to turn gray cast iron at a cutting speed of 330m/min and depth of cut of 0.5mm and 1mm in dry, continuos cutting conditions. Multiple linear regression model was used to determine the relations among the mechanical property, grain size and the density. It was found that the combination of hardness and fracture toughness showed a good relation with tool life. It was also shown that hardness was the most important single element for the tool life.

Oxalic Acid법으로 합성한 $BaTiO_3$ 분말과 소결한 PTC 세라믹스에 대한 하소조건의 효과 (Effect of the Calcination Conditions for the Synthesized $BaTiO_3$ Powder and the Sintered PTC Ceramics by Oxalic Acid Method)

  • 이미재;황선아;최병현
    • 한국세라믹학회지
    • /
    • 제31권11호
    • /
    • pp.1378-1386
    • /
    • 1994
  • The characteristic of calcined BaTiO3 powder and sintered PTC ceramics was investigated varing with calcination temperature and time of BaTiO(C2O4)2.4H2O synthesized from BaCl2.2H2O, TiCl4, oxalic acid and ethanol by oxalic acid method. When the particle size was less than 0.1 ${\mu}{\textrm}{m}$ by controlling calcination temperature and time, the resistance at room temperature was measured very high (above M{{{{ OMEGA }}). However, when the calcined particle sizes ranged from 0.2 to 0.3 ${\mu}{\textrm}{m}$, the resistance was 100 {{{{ OMEGA }} (After sintering, the grain size was 10~30 ${\mu}{\textrm}{m}$ homogeneously with the addition of dopant in sintering, the resistivity, resistance, $\alpha$ value and jumped to were 110{{{{ OMEGA }}.cm, 24$^{\circ}C$/% and 106{{{{ OMEGA }}, respectively.

  • PDF