• Title/Summary/Keyword: Sintering Behavior

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A Study of the Sintering Behavior of Boron Carbide using In-situ High Temperature Dilatometer (In-situ 고온 딜라토미터를 이용한 탄화붕소의 소결거동 연구)

  • Lee, Hyukjae;Kim, Bum-Sup;Chung, Tai-Joo
    • Journal of Powder Materials
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    • v.21 no.2
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    • pp.102-107
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    • 2014
  • A high temperature dilatometer attached to a graphite furnace is built and used to study the sintering behavior of $B_4C$. Pristine and carbon doped $B_4C$ compacts are sintered at various soaking temperatures and their shrinkage profiles are detected simultaneously using the dilatometer. Carbon additions enhance the sinterability of $B_4C$ with sintering to more than 97% of the theoretical density, while pristine $B_4C$ compacts could not be sintered above 91% due to particle coarsening. The shrinkage profiles of $B_4C$ reveal that the effect of carbon on the sinterability of $B_4C$ can be seen mostly below $1950^{\circ}C$. The high temperature dilatometer delivers very useful information which is impossible to obtain with conventional furnaces.

Sintering Behavior of Nano-sized Gd2O3-doped CeO2 Powder Prepared by A High Energy Ball Milling (고에너지 볼밀링에 의해 제조된 Gd2O3-doped CeO2 나노분말의 소결 거동에 관한 연구)

  • Ryu, Sung-Soo;Kim, Hyung-Tae
    • Journal of Powder Materials
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    • v.15 no.4
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    • pp.302-307
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    • 2008
  • $Gd_2O_3$-doped $CeO_2$(GDC) solid solutions have been considered as a promising materials for electrolytes in intermediate-temperature solid oxide fuel cells. In this study, the nano-sized GDC powder with average panicle size of 69nm was prepared by a high energy ball milling process and its sintering behavior was investigated. Heat-treatment at $1200^{\circ}C$ of nano-sized GDC powder mixture led to GDC solid-solution. The enhanced densification over 96% of relative density was obtained after sintering at $1300^{\circ}C$ for 2h. It was found that the sinterability of GDC powder could be significantly improved by the introduction of a high energy ball milling process.

The Effect of Cd-Dopping on Sintering behavior of PNN-PT-PZ Ceramics (PNN-PZ-PT 세라믹스의 소결 거동에 미치는 Cd-doping 효과)

  • 조정호;김호기
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 1995.11a
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    • pp.217-220
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    • 1995
  • By substituting Cd$\^$2+/ into both A-site and B-site in PNN-PZ-PT ternary perovskite material, it is possible to determine the effects of the substitution site of Cd$\^$2+/ on sintering behavior. Sintering was performed in the temperature range from 1000$^{\circ}C$ to 1300$^{\circ}C$. The substitution site of Cd$\^$2+/ is identified by XPS spectra. Although Cd$\^$2+/ is substituted into both A-site and B-site in PNN-PZ-PT, Cd$\^$2+/ prefers A-site to B-site. The density is influenced by substitution site of Cd$\^$2+/. If Cd$\^$2+/ replaces Pv$\^$2+/, weight gain is observed during sinterig process. On the contrary, if Cd$\^$2+/ replaces Ni$\^$2+/, weight loss is promoted during sintering. From these weight changes, it is believed that Cd$\^$2+/ changes the bonding strength between B-site cation and oxygen of octahedron in perovskite structure. The changes of lattice parameters as a function of Cd$\^$2+/ content were consistent with those of the bonding strength. The densities of A-site-doped compositions were higher than those of B-site-doped composition.

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Sintering Behavior and Microstructures of Tantalum and Tantalum-Tungsten Alloys Powders (탄탈륨 및 탄탈륨-텅스텐 합금 분말의 소결성 및 미세조직 연구)

  • Kim, Youngmoo;Yang, Sung Ho;Lee, Seong;Lee, Sung Ho;Noh, Joon-Woong
    • Journal of Powder Materials
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    • v.27 no.5
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    • pp.373-380
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    • 2020
  • The purpose of this study is to investigate the densification behavior and the corresponding microstructural evolution of tantalum and tantalum-tungsten alloy powders for explosively formed liners. The inherent inhomogeneous microstructures of tantalum manufactured by an ingot metallurgy might degrade the capability of the warhead. Therefore, to overcome such drawbacks, powder metallurgy was incorporated into the near-net shape process in this study. Spark plasma-sintered tantalum and its alloys with finer particle sizes exhibited higher densities and lower grain sizes. However, they were contaminated from the graphite mold during sintering. Higher compaction pressures in die and isostatic compaction techniques also enhanced the sinterability of the tantalum powders; however, a full densification could not be achieved. On the other hand, the powders exhibited full densification after being subjected to hot isostatic pressing over two times. Consequently, it was found that the hot isostatic-pressed tantalum might exhibit a lower grain size and a higher density as compared to those obtained in previous studies.

Effects of Fe2O3 Additions on Sintering Behavior and Electrical Property of Ce0.8Gd0.2O1.9 Ceramics (Ce0.8Gd0.2O1.9 세라믹스의 소결거동과 전기적 특성에 미치는 Fe2O3의 첨가효과)

  • Choi, Kwang-Hoon;Lee, Joo-Sin;Choi, Yong-Gyu
    • Korean Journal of Materials Research
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    • v.17 no.10
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    • pp.526-531
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    • 2007
  • The sintering behavior and electrical property of $Ce_{0.8}Gd_{0.2}O_{1.9}$ ceramics were investigated with the iron oxide concentration ranging from 0 to 5 mol%. Both the sintered density and grain size were found to increase up to 2 mol% $Fe_2O_3$, and then to decrease with further additions. At a higher $Fe_2O_3$ content above 3 mol%, grain size decreased by a pinning effect induced by different shape grains. The electrical conductivity was also increased with increasing $Fe_2O_3$ content up to 2 mol%. Total conductivity of 2 mol% $Fe_2O_3-added$ specimen showed the maximum conductivity of $2{\times}10^{-2}{\Omega}{\cdot}cm^{-1}$ at $500^{\circ}C$. The addition of $Fe_2O_3$ was found to promote the sintering properties and electrical conductivities of $Gd_2O_3-dope\;CeO_2$.

Effect of Nickel Addition on Sintering Behavior and Electrical Conductivity of BaCe0.35Zr0.5Y0.15O3-δ

  • An, Hyegsoon;Shin, Dongwook;Ji, Ho-Il
    • Journal of the Korean Ceramic Society
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    • v.56 no.1
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    • pp.91-97
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    • 2019
  • The effect of different Ni-containing additives on the sintering behavior and electric conductivity of the proton conducting electrolyte $BaCe_{0.35}Zr_{0.5}Y_{0.15}O_{3-{\delta}}$ (BCZY5) was investigated. Ni-doped, NiO-added, and $BaY_2NiO_5$(BYN)-added (all 4 mol%) BCZY5 samples were prepared by the solid state synthesis method and sintered at $1400^{\circ}C$ for 6 h. Among the three samples, the onset of densification was observed at the lowest temperature for NiO-added BCZY5, which is attributed to the formation of an intermediate phase at a low melting temperature. The BYN-added sample, where no consumption of the constitutional elements of the electrolyte was expected during sintering, exhibited the highest electrical conductivity whereas the doped sample had the lowest conductivity. The electrical conductivities at $500^{\circ}C$ under humid argon atmosphere were measured to be 2.0, 4.8, and $6.2mS{\cdot}cm^{-1}$ for Ni-doped and NiO- and BYN-added samples, respectively.

Waste to shield: Tailoring cordierite/mullite/zircon composites for radiation protection through controlled sintering and Y2O3 addition

  • Celal Avcioglu;Recep Artir
    • Nuclear Engineering and Technology
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    • v.56 no.7
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    • pp.2767-2774
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    • 2024
  • In this study, investment casting shell waste successfully utilized to produce cordierite/mullite/zircon composites. Green pellets, consisting of investment casting shell waste, alumina, and magnesia, were prepared and sintered at temperatures between 1250 and 1350 ℃. The influence of the sintering temperature on the crystalline phase composition, densification behavior, flexural strength, microstructure, and radiation shielding properties of the cordierite/mullite/zircon composites is investigated. Phase analysis showed that characteristic cordierite peaks appear at 1250 ℃, but the complete conversation of silica from investment casting shell waste into cordierite requires a sintering temperature of at least 1300 ℃. Notably, the cordierite/mullite/zircon composite sintered at 1350 ℃ exhibited a sixfold increase in flexural strength compared to the ceramic composite directly fabricated from investment casting shell waste at the same sintering temperature. Furthermore, the effect of Y2O3 addition on composites' radiation shielding properties is investigated. The results show that the Y2O3 addition improves densification behavior, enhancing the shielding capabilities of the composites against fast neutron and gamma radiation. Our findings suggest that the developed ceramic composites show significant potential for gamma-ray and neutron shielding applications.

Improved Injection Behavior with the Addition of Granulated β-Tricalcium Phosphate in Brushite Bone Cement

  • Jo, Hyun-Ho;Oh, Kyung-Sik
    • Journal of the Korean Ceramic Society
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    • v.55 no.6
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    • pp.590-596
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    • 2018
  • To improve the injection behavior of brushite cement, dense ${\beta}-Ca_3(PO_4)_2$ (${\beta}-TCP$) granules were added to the starting material. The spherical ${\beta}-TCP$ granules prepared by spray-drying and subsequent sintering at $1000{\sim}1200^{\circ}C$ accounted for fractions of from 0.5 to 0.7 of the total ${\beta}-TCP$. The injection behavior was evaluated by measuring the injected mass divided by the loaded mass of paste in the syringe pump. The injected amount was increased with the increase in the fraction and sintering temperature of ${\beta}-TCP$ granules, except at $1200^{\circ}C$. The increase in the fraction of ${\beta}-TCP$ and its sintering temperature resulted in a decrease in the plastic limit, which is the volume of water required to liquefy the compact. The rest water could be utilized in the cement with the reduced plastic limit for improved injectability. The amounts of rest water assigned for powdery phase were estimated, and correlated with the injectability of paste.

Release behavior of embedding materials on the porous Ti implants (다공성 티타늄 임플란트의 담지물질 방출거동)

  • Kim, Yung-Hoon;Kim, Nam-Joong
    • Journal of Technologic Dentistry
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    • v.36 no.3
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    • pp.179-184
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    • 2014
  • Purpose: This study was performed to investigate the release behavior of bioactive materials as a BMP-2 embedding on the porous titanium implant. Methods: Porous Ti implant samples were fabricated by sintering of spherical Ti powders in a high vacuum furnace. Specimens diameter and height were 4mm and 10mm. Embedding materials were used to stamp ink. Sectional images, porosity and release behavior of porous Ti implants were evaluated by scanning electron microscope(SEM), mercury porosimeter and UV-Vis-NIR spectrophotometer. Results: Internal pore structure was formed fully open pore. Average pore size and porosity were $8.993{\mu}m$ and 8.918%. Embedding materials were released continually and slowly. Conclusion: Porous Ti implant was fabricated successfully by sintering method. Particles are necking strongly each other and others portions were vacancy. Therefore bioactive materials will be able to embedding to porous Ti implants. If the development of the fusion implant of the bioactive material will be able to have the chance to several patients.

Carbon Dioxide Sorption Properties and Sintering Behavior of Lithium Zirconate Prepared by Solid-State Reaction (고상반응에 의하여 제조된 Li2ZrO3의 이산화탄소 흡수 및 소결 특성)

  • Woo, Sang-Kuk;Lee, Shi-Woo;Yu, Ji-Haeng
    • Journal of the Korean Ceramic Society
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    • v.43 no.5 s.288
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    • pp.309-314
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    • 2006
  • We synthesized lithium zirconate using solid-state reaction and analyzed thermal properties (TG/DTA) of starting materials and the synthesized one. When $Li_2ZrO_3$ powder was exposed to $CO_2$ environment at $500^{\circ}C$, 93% of the theoretical absorption weight was gained within 280 min with fairly high sorption rate. Almost all the absorbed $CO_2$ was generated by heating the sample to $800^{\circ}C$. We also investigated densification behavior of $Li_2ZrO_3$ under $CO_2$ environment. By sintering $Li_2ZrO_3$ at $760^{\circ}C$ using 2-step process, we obtained dense product, composed mainly of $Li_2ZrO_3\;and\;ZrO_2$, with relative density of 92%.