• Title/Summary/Keyword: Sintered magnets

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Realization of High Performance Pickup Actuator Using Multipolar Flux-Density Distribution (다 극성 자속 분포 효과를 이용한 액츄에이터 고 특성 실현)

  • Choi, In-Ho;Hong, Sam-Nyol;Kim, Gin-A;Park, Kwan-Woo;Kim, Young-Joong;Kim, Jin-Yong
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.11b
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    • pp.565-569
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    • 2002
  • To improve the driving sensitivity of an optical pickup actuator for high density and high speed drive, we present a new actuator design using multipolar flux-density distribution by magnetic materials and Nd-Fe-B sintered magnets. We expect this actuator to use in 3-axis actuator for tilt compensation as well as conventional 2-axis actuator. The electromagnetic field analysis applying 3-D FEM was performed and several samples were actually tested. From comparing simulated data with experimental results, we verified the accuracy of the simulation and the superiority of the presented method.

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Realization of High Performance Pickup Actuator using Multipolar Flux-Density Distribution (다 극성 자속 분포 효과를 이용한 Actuator 고 특성 실현)

  • In-Ho CHOI;Sam-Nyol HONG;Jin-A Kim;Kwan-Woo PARK;Young-Joong KIM;Jin-Yong KIM
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.11a
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    • pp.358.2-358
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    • 2002
  • To improve the driving sensitivity of an optical pickup actuator for high density and high speed drive, we present a new actuator design using multipolar flux-density distribution by magnetic materials and Nd-Fe-B sintered magnets. We expect this actuator to use in 3-axis actuator fur tilt compensation as well as conventional 2-axis actuator. The electromagnetic field analysis applying 3-D FEM was performed and several samples were actually tested. From comparing simulated data with experimental results, we verified theaccuracy of the simulation and the superiority of the presented method.

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A binder system for low carbon residue and debinding behaviors in injection molding of NdFeB powder (NbFeB 분말사출성형에소 저잔류탄소를 위한 결합제 및 탈지거동)

  • 최준환
    • Journal of Powder Materials
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    • v.6 no.2
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    • pp.132-138
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    • 1999
  • A new binder system and debinding process for low carbon residue in the injection molding of Nd(Fe, Co)B powder are investigated. In the injection molding of magnetic materials, it is demanded to reduce carbon residue which deteriorates their magnetic properties. The binder system developed is composed of polyethylene glycols (PEGs) and polypropylene (PP). PEG was selected as a major binder is component to be extracted in a molecular state by solvent extraction in ethanol, which step would leave no residue. PP was selected as a minor binder component to be subsequently removed by thermolysis which step would leave carbon residue. The behaviors of solvent extraction with the variations of PEG molecular weight, temperature, and time were examined. The dependency of residual carbon content on thermolysis atmosphere was also studied. Opened pore channels introduced in a green body by the solvent extraction and microstructures of the sintered magnets were observed using SEM.

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Sintering Behavior and Phase Analysis of (Nd, Dy)-Fe-B Powder ((Nd, Dy)-Fe-B 분말의 소결특성 및 상변화 연구)

  • Kim, Se-Hoon;Kim, Jin-Woo;Kim, Young-Do
    • Journal of Powder Materials
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    • v.17 no.2
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    • pp.154-159
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    • 2010
  • In this study, the sintering behavior of (Nd, Dy)-Fe-B powder which fabricated by strip-casting was investigated with various sintering temperatures and holding times. The relative density over 99% could be obtained by both sintering at $1070^{\circ}C$ for 1h and sintering at $970^{\circ}C$ for 20h. The grain growth was observed in sintered specimen at $1050^{\circ}C$ compared to one at $970^{\circ}C$. The isothermal sintering process below $1000^{\circ}C$ led to suppress grain growth showing the improved magnetic properties. The phase transformation of Nd-rich was confirmed by X-ray diffraction pattern.

Effect of Magnetic Properties on the Zr contents of Sm(CO.688-xFe.242Cu.07Zr x)7.404 Sintered Magnets (Sm(CO.688-xFe.242Cu.07Zr x)7.404소결자석의 자기적 특성에 미치는 Zr의 영향)

  • Jung, Woo-Sang;Kim, Yoon-Bae;Jeung, Won-Young
    • Journal of the Korean Magnetics Society
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    • v.12 no.5
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    • pp.189-194
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    • 2002
  • Microstructure and magnetic properties of Sm-Co sintered magnet were investigated with the variation of Zr content and their solution treatment and aging temperatures. The fraction of eutectic structure and the size of eutectic area decreased with increasing x value of cast Sm(C $O_{.688-x}$F $e_{.242}$C $u_{.07}$Z $r_{x}$)$_{7.404}$ alloys. On the other hand, x=0.022 ingot had finer dendritic structure compared to the other alloys. The sintered magnet of Sm(C $O_{.688-x}$F $e_{.242}$C $u_{.07}$Z $r_{x}$)$_{7.404}$ had well defined cell structure which is composed of cell boundary Sm $Co_{5}$ and cell interior S $m_2$Co/ssub 17/ phase. Cell boundary Sm $Co_{5}$ phase has 20nm thickness and its relative angle was 120$^{\circ}$ in x=0.018 and 0.022 alloys. Cell size was decreased with increasing Zr contents. But, x=0.026 alloy has diffuse cell boundary and irregular shape compared to x=0.022 and 0.018 alloys. Maximum value of coercive force and maximum energy Product were obtained from x=0.022 alloys. Optimum solution treatment temperature of Sm(C $O_{.688-x}$F $e_{.242}$C $u_{.07}$Z $r_{x}$)$_{7.404}$ alloy was 1170 $^{\circ}C$ and 1st aging temperature of two step aging process for higher coercivity was 850 $^{\circ}C$.

Nd-Fe-B 소결자석의 미세구조 변화에 따른 자성특성

  • Kim, Jin-U;Kim, Se-Hun;An, Se-Hwan;Kim, Yeong-Do
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2010.05a
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    • pp.47.2-47.2
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    • 2010
  • 1980년대 이후로 등장한 Nd-Fe-B 소결자석은 뛰어난 자성특성을 나타내며, 원재료도 풍부하기 때문에 단위 자기 에너지당 가격은 비교적 저가이다. 따라서 대부분의 기존 Sm-Co와 주조 Al-Ni-Co 자석재료를 대체하며 다양한 첨단사업의 핵심소재로 적용되며, 자동차 및 의료기기 등 산업 전반에 사용되고 있다. 이러한 응용 중에서도 향후 녹색성장을 위한 신성장동력 산업인 하이브리드 자동차의 구동 모터로서 사용되는 대표적인 영구자석이다. 현재 개발된 Nd계 영구자석은 큐리온도가 낮고 높은 온도에서 자기적 성능의 열화가 심하게 진행된다는 단점이 있기 새로운 합금 설계 및 공정의 최적화를 통해 보자력을 향상 시킴으로써 사용온도를 $200^{\circ}C$ 정도로 높이는 연구가 활발히 진행되고 있다. 본 연구에서는 일반적인 제조공정을 통해 제조된 소결체의 미세구조에 변화시키기 위하여 약 $10^{-5}$ Torr의 진공분위기에서 $10^{\circ}C/min$의 승온/냉각속도로 $350^{\circ}C$부터 $450^{\circ}C$ 구간에서 2 사이클부터 8 사이클까지 승온과 냉각을 반복하는 열처리를 수행하였다. Nd-Fe-B 소결자석을 $350^{\circ}C{\sim}450^{\circ}C$ 온도구간에서 반복적인 열처리를 수행한 결과 열처리 사이클에 따라 보자력 특성이 다르게 나타내었다. 이에 승온과 냉각을 반복하며 나타난 미세구조의 변화가 자성특성에 어떠한 영향을 미쳤는지에 대해 고찰하였다.

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Use of copper tungsten oxide as a liquid phase sintering aid for barium hexaferrite

  • Fisher, John G.;Le, Phan Gia;Meng, Meng;Heo, Sang-Hyeon;Bak, Tae-Jin;Moon, Byeol-Lee;Park, In-San;Lee, Dong-Kyu;Lee, Wu-Hui
    • Journal of Ceramic Processing Research
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    • v.19 no.5
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    • pp.434-438
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    • 2018
  • The sintering behavior of $BaFe_{12}O_{19}$ with the addition of one and three weight % of $CuWO_4$ as a liquid phase sintering aid is studied. Samples are sintered in the temperature range $900-1250^{\circ}C$ and the effect of $CuWO_4$ addition on density, microstructure, phase composition and magnetic properties is examined. Compared to $BaFe_{12}O_{19}$ with no sintering aid addition, addition of 1 wt % $CuWO_4$ retards densification. Addition of 3 wt % $CuWO_4$ promotes densification at lower sintering temperatures but retards densification at temperatures > $1050^{\circ}C$. Three wt % $CuWO_4$ addition induces the formation of $BaWO_4$ and $Ba_3WFe_2O_9$ secondary phases at temperatures ${\geq}1100^{\circ}C$. Addition of $CuWO_4$ causes a decrease in saturation magnetization, remanent magnetization and coercivity.

Magnetic Properties of Mn and La-Mn Substituted Strontium Ferrite (Mn 및 La-Mn 치환 Sr 페라이트의 자기적 특성 변화)

  • 장세동;김종오;김종희
    • Journal of the Korean Magnetics Society
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    • v.11 no.6
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    • pp.267-271
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    • 2001
  • These experiments were carried out to examine the effects of elemental substitution of Mn and La-Mn on Sr-ferrite. The calcined properties for the Mn and La-Mn substitution were examined, and the sintered magnetic properties were compared with the stoichiometric condition. The magnetic properties of calcined SrM and (La-Mn)$_{0.3}$-SrM composition were as follows, respectively; M$_{s}$ : 61.06 emu/g, $_{i}$H$_{c}$ : 4.45 kOe and M$_{s}$ : 61.06 emu/g, $_{i}$H$_{c}$ : 4.46 kOe. Also, the sintered ferrite magnets of Mn$_{0.3}$-SrM and [(La-Mn)$_{0.3}$-SrM exhibited a similar properties to the stoichiometric composition but the coercivity of (La-Mn)$_{x}$-SrM was decreased rapidly with x=0.5.

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Effect of Small Additives on the Microstructure of Strip-Cast Nd-Fe-B Alloys (소량의 첨가원소가 Strip-Cast Nd-Fe-B 향금의 미세 조직 형성에 미치는 영향)

  • Lee, D.H.;Jang, T.S.;Kim, D.H.;Kim, Andrew-S.
    • Journal of the Korean Magnetics Society
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    • v.14 no.5
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    • pp.196-200
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    • 2004
  • In order to improve dendritic formation of Nd$_2$Fe$\_$14/B phase in the strip-cast Nd-Fe-B alloys that are frequently used for production of high energy sintered magnets, effect of small substitutional additives such as Cu (0.3~1.0 at. %) and Co (0.5~1.5 at.%) on the phase formation and microstructures of the strip-cast alloys based on Nd$\_$14/Fe$\_$80/B$\_$6/ were investigated. As the amount of Cu addition increased, formation of Nd$_2$Fe$\_$14/B dendrites along the direction normal to the strip surface was suppressed with the reduction of the strip thickness mainly due to the increase of fluidity of the melt. However, both the dendrites and their <001> preferred orientation along the direction normal to the strip surface were improved with the increase of the strip thickness as the amount of Co addition increased. The dendrites became finer after small amount of Cu or Co was added. While small copper additions tended to stabilize the formation of primary Fe, small cobalt additions suppressed it. When small amount of Zr was added, however, the dendrite structures were totally collapsed with excessive grain growth of Nd$_2$Fe$\_$14/B.

Effect of Additives on the Orientation of Magnetic Sr-Ferrite Powders in Powder Injection Molded Compacts (분말사출성형체에서 Sr-페라이트 자성분말의 배향도에 미치는 첨가제의 영향)

  • 조태식;정원용
    • Polymer(Korea)
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    • v.25 no.2
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    • pp.240-245
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    • 2001
  • The effect of additives on the orientation of magnetic Sr-ferrite powders has been studied during powder injection molding under applied magnetic field for fabricating multi-pole anisotropic sintered Sr-ferrite magnets. The orientation of the Sr-ferrite powders depends sensitively on the fluidity of powder-binder mixture, related to the binder additives and the injection molding temperature, and the magnetic field intensity. The orientation of Sr-ferrite powders is good for the compacts with stearic acid added in the binder system of paraffin wax/carnauba wax/HDPE, but it is poor for the compacts with silane coupling agent added. The orientation of Sr-ferrites higher than 80% is achieved at the following useful conditions; apparent viscosity lower than 2500 poise in 1000 sec$^{-1}$ shear rate and applied magnetic field higher than 4 kOe.

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