• 제목/요약/키워드: Sintered Metal

검색결과 342건 처리시간 0.026초

$H_{2}/N_{2}$ 혼합가스 혼합가스 소결분위기 변화가 사출성형한 Fe-Ni 혼합분말의 탄소량과 기계적 성질에 미치는 영향 (Effect of $H_{2}/N_{2}$ Sintering Atmosphere on the Carbon Content and Mechanical Properties in the Metal Injection Molding of Fe-Ni Mixed Powder)

  • 구광덕
    • 한국분말재료학회지
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    • 제3권1호
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    • pp.49-56
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    • 1996
  • The effect of$H_{2}/N_{2}$gas sintering atmosphere on the carbon content and mechanical properties during the metal injection molding process of carbonyl iron-nickel powder was studied. The carbon content of the specimen after debinding in the pure$N_{2}$atmosphere appeared 0.78 wt%. After showing the maximum value of 1.48 wt.% in the debinding atmosphere of 10%$H_{2}/N_{2}$gas mixture, the carbon content of the debinded specimen decreased gradually with increasing the$H_2$content in the$H_{2}/N_{2}$gas mixture. The carbon contents of the sintered specimen were 0.46~0.63wt% in Na gas atmosphere, while they appeared extremely low above 40%$H_{2}/N_{2}$gas atmosphere. The relative sintered density increased abruptly from 88~90% to 93~96% with the addition of Ni, while the density nearly unchanged above 2% Ni addition. The sintered density increased with increasing the fraction of$H_{2} in H_{2}/N_{2}$gas mixture. Tensile strength and hardness increased, and elongation decreased with increasing carbon and Ni content. In spite of high carbon content of 0.63 wt%, the superior elongation value of 10% was shown.

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Mechanical and Antibacterial Properties of Copper-added Austenitic Stainless Steel (304L) by MIM

  • Nishiyabu, Kazuaki;Masai, Yoshikaze;Ishida, Masashi;Tanaka, Shigeo
    • 한국분말재료학회지
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    • 제9권4호
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    • pp.227-234
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    • 2002
  • For the austenitic stainless steel (304L) manufactured by metal injection molding(MIM), the effects of copper content and sintering temperature on the mechanical properties, antibacterial activities, corrosion resistance, and electric resistances were investigated. The specimens were prepared by injection molding of the premixed powders of water-atomized 304 L and Cu with poly-acetyl binders. The green compacts were prepared with various copper contents from 0 to 10 wt.% Cu, which were debound thermally at 873 K for 7.2 ks in $N_2$gas atmosphere and subsequently sintered at various temperatures from 1323 K to 1623 K for 7.2 ks in Ar gas atmosphere. The relative density and tensile strength of the sintered compacts showed the minimum values at 5 and 8 wt.% Cu, respectively. Both the relative density and the tensile strength of the specimen with 10 wt.% Cu sintered at 1373 K showed the highest values, higher than those of copper-free specimen. Antibacterial activities investigated by the plastic film contact printing method for bacilli and the quantitative analysis of copper ion dissolved in water increased as the increase of the copper content to stainless steels. It was also verified by the measurement of pitting potential that the copper addition in 304 L could improve the corrosion resistance. Furthermore the electric conductivity increased with the increase of copper content.

원판형 LHP 증발부의 소결 금속 윅에서의 접촉 저항에 관한 연구 (A Study on the Reduction the Thermal Contact Resistances at the Interface Between a Porous Metal Wick and Solid Heating Plate for a Circular Plate LHP)

  • 조정래;최지훈;성병호;기재형;유성열;김철주
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회B
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    • pp.2357-2362
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    • 2008
  • LHP is different from a conventional heat pipes in design and heat and fluid flow passages. The situations of the former is much complex than the latter. In LHPs, evaporation occurs at the contact interface between the heating plate and the porous wick, so some micro channels machined at the contact interface serve to let the vapor flow out of the evaporator. This complexity of contact geometry was known to cause a high resistance to heat flow. The present work was to study the problem of heat passage across the contact surface for LHPs and determine those values contact resistance. For two cases of contact structures, the thermal contact resistances were examined experimentally, one being obtained through mechanical contact under pressure and the other through sintered bonding. Nickel powder wick and copper plate were used for specimens. The result showed that a substantial reduction of contact resistance of an order of degree could be obtainable by sintered bonding.

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금속염화물 착색제 침투가 정방정 지르코니아 다결정체의 색조와 강도 변화에 미치는 영향 (Effect of Metal Chloride Coloring Liquids on Color and Strength Changes of Tetragonal Zirconia Polycrystals)

  • 오종진;노형록
    • 치위생과학회지
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    • 제15권5호
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    • pp.577-584
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    • 2015
  • 본 연구에서는 $1,040^{\circ}C$에서 예비소결한 Y-TZP 시편을 크롬 염화물 0.03~0.08 wt%, 테르븀 염화물 0.03~0.07wt%를 함유한 금속염화물 수용액에 3분간 침지하고서 $1,450^{\circ}C$에서 2시간 동안 소결하였으며, 이를 금속염화물 침투가 Y-TZP 소결체의 색상, 소결밀도, 굴곡강도 및 미세조직의 변화에 미치는 영향을 조사한 결과, 다음과 같은 결론을 얻었다. 지르코니아 예비소결체에 대한 크롬과 테르븀 염화물 침투로 A1, A2 및 A3에 근사한 색조의 재현이 가능하였다. 크롬과 테르븀 염화물을 첨가했을 때 지르코니아의 결정립 크기가 증가하였다. Y-TZP 소결체의 2축 굴곡강도는 크롬과 테르븀 염화물 침투에 의해서 유의한 변화를 보이지 않았다(p>0.05). X-선 회절 분석결과, 크롬과 테르븀 염화물의 첨가 여부와 함량에 따른 지르코니아 결정상의 차이점은 관찰되지 않았다. 이상의 결과로 크롬과 테르븀 염화물을 사용하여 지르코니아의 색상을 조절할 수 있음을 확인하였고, 착색된 지르코니아의 색상은 Vita shade guide의 색상과 다소 차이가 있었지만 임상에서 이중구조 세라믹 보철물 재작 시 사용 가능할 것으로 생각된다.

Properties of Graded Open-celled Metal Foams

  • Adler, J.;Kummel, K.;Quadbeck, P.;Standke, G.;Stephani, G.
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.601-601
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    • 2006
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Synthesis and Properties of Open-celled Metal Foams

  • Adler, J.;Kummel, K.;Quadbeck, P.;Standke, G.;Stephani, G.
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.103-103
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    • 2006
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MoSi$_2$의 초음파에 관한 기초적 연구 (A Study on Ultrasonic for MoSi$_2$)

  • 김유철;남궁재관
    • 한국안전학회지
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    • 제9권1호
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    • pp.28-30
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    • 1994
  • Ultrasonic for MoSi$_2$/Y. C. Kim, C. K. Namkoong/MoSi$_2$in the silicides has excellence in the oxidation and corrosion resistence. When the solid state bonding sintered-MoSi$_2$/metal or the thermal sprayed coating by powder-MoSi$_2$on the metal are carried out, the defects may be occured at the bonded surface. So, the method for evaluating the existence of the defects by non-destructive inspection is strongly desired. Here, the characteristics of ultrasonic for sintered-MoSi$_2$are elucidated and the possibility of the detection of defects using by ultrasonic is investigated.

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실험계획법에 의한 알루미나 세라믹의 플라즈마 용사코팅 최적화 (Optimization of Plasma Spray Coating Parameters of Alumina Ceramic by Taguchi Experimental Method)

  • 이형근;김대훈;윤충섭
    • Journal of Welding and Joining
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    • 제18권6호
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    • pp.96-101
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    • 2000
  • Sintered alumina ceramic substrate has been used for the insulating substrate for thick Hybrid IC owing to its cheapness and good insulating properties. Some of thick HIC's are important to eliminate the heat emitted from the parts that are mounted on the ceramic substrate. Sintered ceramic substrate can not transfer and emit the heat efficiently. It's been tried to do plasma spray coating of alumina ceramic on the metal substrates that have a good heat emission property. The most important properties to commercialize this ceramic coated metal substrate are surface roughness and deposition efficiency. In this study, plasma spray coating parameters are optimized to minimize the surface roughness and to maximize the deposition efficiency using Taguchi experimental method. By this optimization, the deposition efficiency was greatly improved from 35% at the frist time to 75% finally.

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High Fatigue Strength with Better Machinability Material for Powder Forged Connecting Rod

  • Suzuki, Hironori;Sawayama, Tetsuya;Ilia, Edmond;Tutton, Kevin
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.776-777
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    • 2006
  • The powder forging (PF) process is used to produce fully dense powder metallurgy (PM) parts for high performance automotive applications. PF connecting rods have been widely accepted in the US, Japan, and other countries due to higher performance and lower manufacturing costs when compared to conventionally forged steel connecting rods [1]. In order to meet and exceed requirements for higher fatigue strength and better machinability of PF connecting rods, a newly developed machinability enhancer, named KSX, was introduced [2]. A comparison study between powder forged materials prepared with 0.3% MnS and with 0.1% KSX additions showed excellent properties in the case of the mix with KSX.

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Surface Densification Coupled with Higher Density Processes Targeting High-performance Gearing

  • Hanejko, Francis;Rawlings, Arthur;King, Patrick;Poszmik, George
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.738-739
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    • 2006
  • This paper will describe a powder and processing method that facilitates single press-single sintered densities approaching $7.5g/cm^3$. At this sintered density, mechanical properties of the powder metal (P/M) component are significantly improved over current P/M technologies and begin to approach the performance of wrought steels. High performance gears have the added requirement of rolling contact fatigue durability that is dependent upon localized density and thermal processing. Combining high density processing of engineered P/M materials with selective surface densification enables powder metal components to achieve rolling contact fatigue durability and mechanical property performance that satisfy the performance requirements of many high strength automotive transmission gears. Data will be presented that document P/M part performance in comparison to conventional wrought steel grades.

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