• 제목/요약/키워드: Sintered Metal

검색결과 347건 처리시간 0.019초

Co/Co+Ni 성분의 분말 소결 금속과 탄소강의 레이저 용접성에 대한 고찰 ($CO_2$ Laser Weldability Between Sintered Co, Co+Ni alloy and Carbon Steel)

  • 박종원;이창희
    • 한국레이저가공학회지
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    • 제3권2호
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    • pp.13-24
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    • 2000
  • The weldability of dissimilar materials between sintered materials which are consisted of Co, Co+Ni and carbon steel has been investigated using CO$_2$ laser. Autogeneous CO$_2$ laser welding were run along the butt between two alloys using sets of parameters variation-power and travel speed. In order to study weldability, mechanical tests (bending strength test, microhardness test) and metallurgical analyses (microstructure, phase transformation, fracture mode) were carried out. From the results obtained, it was found that the porosity which exists in a weld metal greatly affects the soundness of the weld. The optimum energy input to have a proper strength over than the requirement by a specification, found to be around 0.3-0.35kJ/m. There are two kinds of fracture mode in the weld metal, depending upon alloy combination, brittle fracture in the case of Co-carbon steel and a ductile fracture in the case of Co+Ni-carbon steel. In general, Co+Ni sintered material showed a better weld properties as compared to the Co sintered material.

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방전액의 전도율이 와이어방전가공성에 미치는 영향 (Influence of Electrical Conductivity of Dielectric on Machinability of W-EDM)

  • 김창호;허관도;권택환
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 춘계학술대회논문집C
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    • pp.64-70
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    • 2001
  • This work deals with the electrical conductivity of dielectric and cobalt percentage on output parameters such as metal removal rate and surface roughness value of sintered carbides cut by wire-electrical discharge machining (W-EDM). To obtain a precise workpiece with good quality, some extra repetitive finish cuts along the rough cutting contour are necessary. Experimental results show that increases of cobalt amount in carbides affects the metal removal rate and worsens the surface quality as a greater quantity of solidified metal deposits on the eroded surface. Lower electrical conductivity of the dielectric results in a higher metal removal rate as the gap between wire electrode and workpiece reduced. Especially, the surface characteristics of rough-cut workpiece and wire electrode were analyzed too. To obtain a good surface equality without cracks, 4 finish-cuts were necessary by reducing the electrical energy and the offset value.

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소형 소결웍 히트파이프의 제조 기술개발에 관한 연구 (A Study on the Manufacturing Technology of Heat Pipes with a Sintered Metal Wick)

  • 김성대;성병호;강환국;김철주
    • 한국에너지공학회:학술대회논문집
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    • 한국에너지공학회 2003년도 추계 학술발표회 논문집
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    • pp.291-297
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    • 2003
  • For the present study, three heat pipes with different thickness of sintered metal wick were manufactured, and their operational performances, such as capillary limit and thermal resistance were tested and compared with theoretical predictions. Experimental results showed good agreement with those by the theoretical model, and that seemed to present that the sintering process we had developed ;n the present study was valid.

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이론적 해석에 의한 스크린 메쉬윅과 소결윅 히트파이프의 열수송 한계 비교 (Comparison of the Heat transport Limitations for Screen Mesh Wick and Sintered Metal Wick Heat Pipes by Theoretical Analysis)

  • 김근배;김유
    • 에너지공학
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    • 제13권4호
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    • pp.267-274
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    • 2004
  • 스크린 메쉬윅 및 소결윅 히트파이프의 열수송 한계를 예측하기 위한 이론적 해석을 수행하였다. 히트파이프의 직경은 8mm이고 작동유체는 물을 사용하였다 250메쉬 조건에서, 각각의 유효 모세관 반경(r$_{c}$ ), 기공률($\varepsilon$), 투과율(K)을 토대로 작동온도와 윅 두께 그러고 경사각에 따른 모세관압력과 열 수송 한계, 열 저항을 분석하였다. 작동온도가 높고 윅 두께가 증가할수록 모세관한계가 높아졌으며, 대체로 소결윅이 스크린적보다 높은 열수송 한계를 나타냈다. 스크린윅의 열저항이 소결윅보다 높았으며, 두 가지 모두 윅 두께가 증가함에 따라 열저항이 선형적으로 상승하였다.

중.저준위 방사성폐기물 유리화설비에서 금속필터 적용성평가 (Performance Evaluation of Sintered Metal Filter in LILW Vitrification Facility)

  • 박승철;김병렬;황태원
    • 에너지공학
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    • 제15권3호
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    • pp.146-153
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    • 2006
  • 중 저준위 방사성폐기물 유리화 공정에서 발생되는 분진을 제거하기 위하여 저온용융로 후단에 금속필터를 장착하여 성능시험 및 필터 적용 평가를 실시하였다. 실험결과 기존의 고온세라믹필터와 유사한 차압특성을 보였으며, 유량 $110Nm^{3}/hr$ 기준으로, 필터 자체에 의한 압력손실은 $25mmH_{2}O$, 분진 잔류층에 의한 압력손실은 $67mmH_{2}O$ 정도였다. 따라서 기저차압은 $92mmH_{2}O$ 정도임을 확인할 수 있었다. 또한 SEM-EDS 분석결과 대부분의 차압은 멤브레인층의 표면에서 발생된 것으로 판단되며, 열화현상에 의한 부식문제등도 발견되지 않았다. 따라서 금속필터의 경우 유리화설비에 적용 가능한지를 분석하고, 장기시험을 통한 충분한 검증이 필요할 것으로 판단된다.

주철분말(鑄鐵粉末)의 소결성에(燒結性) 미치는 산화철(酸化鐵) 첨가(添加)의 효과(效果) (The Effect of Fe-Oxide Addition on the Sintering Properties of Cast Iron Powder)

  • 김형수;김철범;나형용
    • 한국주조공학회지
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    • 제10권1호
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    • pp.64-70
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    • 1990
  • In order to lower the cabon content of sintered products below the solubility of austenite, Fe-oxide was added to cast iron powder of which matrix was pearlite. And the effects of it on some sintering properties and mechanical properties were investigated. Roughly speaking, the linear shrinkage, density, and tensile strendth of sintered properties increased as the sintering temperature became higher, the size distribution of powder became finer, and the amount of Fe-oxide added became less. The maximum tensile strength of sintered products was $78㎏f/mm^2$ more or less, of which carbon content was 1.4% and sintering temperature was $1180^{\circ}C$.

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Influence of Pore on Dielectric Constant of Colrdierite Ceramics Prepared by Sol-Gel Process

  • Ryu, Su-Chak
    • The Korean Journal of Ceramics
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    • 제4권2호
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    • pp.99-102
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    • 1998
  • Cordierite ceramics with low dielectric constants were obtained through sol-gel techniques using as metal alkoxides. The powders for the sintered cordierite ceramics were prepared by hydrolysis of metal alkoxides with ethanol and distilled water. In the hydrolysis, the mole ratio of HCI/TEOS was controlled by changing the amount of HCI as a catalyst. The sol-gel derived powders were dried, pressed, and fired at $1300^{\circ}C$. The dried powders were calcined at $800{\circ}C$ for 3hours to remove residual organics. The fired bodies with different dielectric constants were obtained by using HCI adjusted to various mole ratios of HCI/TEOS in the process. The variation of the amount of HCI catalyst led to a significant influence on dielectric contant, which was attributed to the formation of pores in the sintered body. Especially, the porosity of the sintered body influenced the dielectric constants.

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소결밀도에 따른 분말 소결금속과 탄소강의 이종금속 레이저 용접성 고찰 (The Study of Laser Weldability of two different Metal, Carbon Steel and Sintered Materials, Depends on the Sintered Density)

  • 김용;양현석;박기영;이경돈
    • 한국레이저가공학회지
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    • 제11권2호
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    • pp.8-14
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    • 2008
  • Sintered specimen which used for a blade of diamond tool was manufactured in order to verify $CO_2$ laser weldability depend on sintered temperature. Five kind of specimen were prepared and the range of temperature is from $600^{\circ}C$ to $1000^{\circ}C$ at intervals of $100^{\circ}C$. As a result of the sintered density test, the porosity rate appeared in the range of $2.1%{\sim}21.4%$. After welding, the most segments had exceeds the minimum fracture stress (600MPa, The Standard Safety of Europe) at the welding strength test except on the sintered at $600^{\circ}C$. In case of the sintered at $700^{\circ}C$, even satisfied the safety allowable stress but cannot get the good quality for bead appearance because of humping defect. In the conclusion, we could know that it showed not only relatively soundness bead but also enough welding strength when the sintered blade of diamond tool is included less than 4% of porosity rate.

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방전액의 전도율이 와이어방전가공성에 미치는 영향 (Influence of Electrical Conductivity of Dielectric on Machinability of W-EDM)

  • 김창호
    • 대한기계학회논문집A
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    • 제26권2호
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    • pp.322-328
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    • 2002
  • In wire-electrical discharge machining (W-EDM), the dielectric plays an important role as the working fluid. It affects the material removal rate and the properties of the machined surface. This paper deals with the effects of the electrical conductivity of dielectric and cobalt percentage of sintered carbides on the machining characteristics and the machined surface integrities with deionized water as dielectric. A series of experiments have been performed on sintered carbides having different cobalt contents. Experimental results show that a higher cobalt content of WC decreases the metal removal rate and worsens the surface quality. Lower electrical conductivity of the dielectric results in a higher metal removal rate as the gap between wire electrode and workpiece reduced. Especially, the surface integrities of rough-cut workpiece, wire electrode, and debris were analyzed also through scanning electron microscopy(SEM) and surface roughness tester. By energy dispersive spectrometry(EDS), it is confirmed that micro cracks and some of electrode material are found on the workpiece surface.

Chromatic Characteristics of Copper Glaze as a Function of Copper Oxide Addition and Sintering Atmosphere

  • No, Hyunggoo;Kim, Soomin;Kim, Ungsoo;Cho, Wooseok
    • 한국세라믹학회지
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    • 제54권1호
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    • pp.61-65
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    • 2017
  • Examined in this study were the effects of copper oxide (II) addition and sintering conditions on the chromatic characteristics of copper glaze. Oxidatively sintered samples exhibited the negative increase of $CIEa^*$ and the positive increase of $CIEb^*$ with the increase of CuO concentration, leading to Green and Green-Yellow coloration. On the other hand, $CIEa^*$ and $CIEb^*$ of reductively sintered samples were positively increased in direct proportion. The green color of oxidatively sintered samples was originated from the $Cu^{2+}$ ions formed by the dissolution of CuO. The reductively sintered samples resulted in dull tone red color with low chroma. Such behavior seems to be influenced by the interplay of metal Cu aggregation, metal Cu globule, and $Cu_2O$ formed in the glaze layer through the redox interaction of CuO during the sintering process.