• 제목/요약/키워드: Single lap shear test

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합금화용융아연코팅강판의 코팅층 접합강도 평가를 위한 단일 겹치기이음 시험의 적용 (Application of Single Lap-Shear Test for Extracting Adhesive Bonding Strength of Coating Layer on Galvannealed sheet)

  • 이정민;이찬주;이상곤;고대철;김병민
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2007년도 춘계학술대회A
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    • pp.238-243
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    • 2007
  • This paper is designed to estimate the adhesion strength of coating layer on galvannealed steel sheet using lap shear test. The single lap shear test is the most commonly used standard test for determining the strength of medium-strength and high strength bonds. The bond strength of bonded single lap joints on subjecting the substrates to loads is determined by lap shear forces in the direction of the bonded joint. In this study, specimen for adhesion strength test was made to attach coated sheet to cold rolled sheet and were heated in temperature of 180 for 20minutes. After test, detached parts of coatings on coated sheet were observed using SEM and EDX to identify substrate and complete detachment. The tested results showed that adhesive strength of coating is unrelated to anisotropy of sheet and is difficult to be extracted using conventional theory because of fine cracks of coating layers which were created during annealing process.

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단일겹치기이음시험을 이용한 합금화용융아연코팅강판의 코팅층 접합강도 평가 (Estimations of the Adhesion Strength of Galvannealed Coatings on Coated Sheet Using Single Lap-Shear Test)

  • 이정민;이찬주;고대철;이선봉;김병민
    • 대한기계학회논문집A
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    • 제33권6호
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    • pp.560-567
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    • 2009
  • This paper was designed to estimate the adhesion strength of galvannealed coatings on steel sheets. The adhesion strength were evaluated using single lap - shear tests where the lap joint was bonded by structural adhesive. Tests were performed for overlap length of 5mm, 10mm and 15 mm and three directions (0, 45, 90) of steel sheets used as the adherend of the overlap joint. After the tests, FE simulations of the single lap-shear test were also carried out to observe the stress distribution in the interface between the adhesive and the coated sheet. The results showed that the joint failure loads obtained from the tensile tests of bonded single lap-joints were the same, regardless of overlap lengths and directions of steel sheets. Also, the failure of galvannealed coatings greatly depended on shear stress distribution in the interface and the value was about 30MPa.

단면 겹치기 이음 시험에 의한 경량구조물용 접착 이음강도의 평가 (Strength Evaluation of Adhesive Bonded Joint for Light Weight Structure by Single-Lab Joint Test)

  • 이강용;김준범;최홍섭;우형표
    • 한국자동차공학회논문집
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    • 제5권2호
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    • pp.87-93
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    • 1997
  • The bonding strength evaluation of light weight materials for electrical vehicle applications has been performed through single lap joint tests in which the design parameters such as fillet, joint style, adherend, bonding overlap length,bonding thickness, and environmental condition(soaking time in $25^{\circ}C$ water) are considered. It is experimentally oberved that lap shear strength of joint increases for higher fillet height, longer overlap length, and thinner bonding layer thickness. Al-Al adherend combination shows much higher lap shear strength than AL-FRP and FRP-FRP adherend combinations. Riveting at adhesive bonded joint of AL-AL adherend combination makes lap shear strength decrease. Effect of soaking time on lap shear strength is negligible.

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사용환경온도에 따른 접착이음의 인장전단강도 변화 (Variation of fracture strength of adhesive joint according to the operating temperature)

  • 김재영;이찬주;이상곤;박근환;정병훈;;김병민
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2008년도 춘계학술대회 논문집
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    • pp.517-520
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    • 2008
  • Recently, use of adhesive bonding technology is increased to achieve the multi-material design for lightweight structure in automobile industry. In this paper, the fracture strength of adhesive has been studied with the single lap shear test conducted at different temperatures. The joint specimens are made from Al 5052 and SPRC 440 bonded with structural epoxy adhesive. The operating temperature has been considered up to $150[^{\circ}C]$ and the single lap shear test has been conducted with 5mm/min tensile rate. Fracture strength of adhesive bonded joint has been decreased with increase of operating temperature. The fracture strength at the $100[^{\circ}C]$ was shown about half of that at room temperature.

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싱글모드 파이버 레이저를 이용한 SUS304와 Cu의 고속 겹치기 용접에서 접합부 및 인장시험 파단부의 특성에 관한 연구 (A Study on the Characteristic of Weld Joint and Tensile Fracture of SUS304 and Cu High-Speed Dissimilar Lap Welds by Single Mode Fiber Laser)

  • 이수진;김종도;카타야마 세이지
    • Journal of Welding and Joining
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    • 제32권6호
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    • pp.56-63
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    • 2014
  • To develop and understand dissimilar metals joining of Stainless steel and Copper, ultra-high speed laser lap welding was studied using single mode fiber laser in this study. SUS304 and Cu have large differences in materials properties, and Cu and Fe have no intermetallic compounds by typical binary phase of Cu and Fe system. In this study, ultra-high speed lap welds of SUS304 and Cu dissimilar metals using single-mode fiber laser was generated, and weldability of the weld fusion zone was evaluated using a tensile shear test. To understand the phenomenon of tensile shear load, weld fusion zone of interface weld area and fracture parts after tensile shear test were observed using scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDX) analysis system. And it was confirmed that Cu was easily melting and penetrating in the grain boundaries of SUS304 because of low melting temperature. And high thermal conductivity of copper occurred dissipate heat energy rapidly. These properties cause the solidification cracking in weld zone.

연필심을 이용한 종이센서에 의한 단일 랩 전단변형률 감지능 (Strain Sensing of Single Lap Shear using Pencil Lead Drawn Paper Sensor (PLDPS))

  • 유지훈;신평수;김종현;이상일;박종만
    • Composites Research
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    • 제33권4호
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    • pp.228-233
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    • 2020
  • 본 논문은 유리섬유강화 복합재료(GFRC)를 사용하여 단일 랩 전단 시험을 진행하고, 단일 랩 전단 시험을 진행하면서 연필심을 이용한 종이센서(PLDPS)를 적용하였다. 복합재료의 접착은 비스페놀-A계 에폭시와 아민계 경화제를 혼합하여 접착제로 사용하였다. 접착물성의 차이를 주기 위해 각기 다른 조건에서 경화시켰고 물성이 달라진 것을 확인하였다. 연필심을 이용한 종이센서는 A4용지에 4B연필을 사용하여 제작하였다. 연필에 있는 흑연은 전기가 통하는 물질이므로 전기저항을 측정할 수 있다. 연필심을 이용한 종이센서에 단일 랩 전단 시편에 붙은 위치에 따라 전기저항의 변화를 관찰하였고, 붙이는 두 위치에 따라 전기저항의 변화가 다르게 나오는 것을 확인하였다. 또한, 랩 전단변형률에 따라서 전기 저항의 변화도 관찰하였다. 랩 전단변형률이 높으면 전기 저항 변화도 큰 것을 확인했다. 접착부분의 변형이 클수록 시편이 휘는 정도도 커져 전극 사이의 거리변화도 크게 만들기 때문이다.

Single Lap 전단시험을 적용한 자가치료제의 접착성능 평가 (Evaluation of Bond Performance of Self-Healing Agents Using Single lap Shear Test)

  • 윤성호;박희원;허광수
    • Composites Research
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    • 제17권4호
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    • pp.40-46
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    • 2004
  • 본 연구에서는 single lap 전단시험을 통해 자가치료제와 촉매의 혼합비율 및 경화온도가 자가치료용 폴리머 복합재에 적용되는 자가치료제의 접착성능에 미치는 영향을 조사하였다. 자가치료세로는 DCPD (dicyclopentadiene), ENB(5-ethylidene-2-norbornene), DCPD와 ENB가 혼합된 경우를 고려하였으며 촉매로는 bis(riclohexylphosphine) benzyllidine rethenium (IV) dichloride Grubbs' catalyst를 사용하였다. 이때 DCPD에 대한 촉매의 혼합비율은 1.0wt%와 0.5wt%, ENB에 대한 촉매의 혼합비율은 0.lwt%, DCPD와 ENB의 혼합액에 대한 촉매의 혼합비율은 0.5wt%를 적용하였으며 경화온도는 $25^{\circ}C$, $60{\circ}C$, $80^{\circ}C$를 고려하였다. 연구결과에 따르면 DCPD의 경우 안정화된 접착강도를 얻기 위해서는 많은 양의 촉매와 긴 경화시간이 요구되었다 ENB의 경우는 DCPD의 경우에 비해 촉매의 혼합비율이 낮아도 빠른 경화반응을 얻을 수 있었지만 경화시간이 증가함에 따라 접착전단강도는 DCPD와는 달리 최대 값에 도달하였다가 점차 감소하면서 안정화되는 양상을 나타내었다. DCPD와 ENB의 혼합액 경우도 ENB와 유사한 경화거동을 나타내며 DCPD에 대한 ENB의 혼합비율이 높을 수록 경화반응이 빨라지는 양상을 얻을 수 있었다. 아울러 경화온도가 높을수록 집착전단강도는 증가되며 안정화된 평탄부에 도달하는 경화시간은 짧아짐을 알 수 있었다

단일겹침 접착제 접합부의 응력분포와 강도평가 (Stress Distribution and Strength Evaluation of Adhesive Bonded Single-lap Joints)

  • 이중삼;임재규;김연직
    • Journal of Welding and Joining
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    • 제19권3호
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    • pp.342-347
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    • 2001
  • Recently, adhesive-bonding technique is wifely used in manufacturing structures. Stress and strain analysis of joints are essential to design adhesive-bonded joints structure. The single-lap adhesive joint is the design dominating the range of adhesive joints. In this study, single-lap specimens with different joint dimensions were used for the tensile-shear test and finite element calculation in of order to investigate the effect of overlap length and adhesive-bonding thickness on adhesive strength and stress distribution of the joints. Consequently, it was found that overlap lap size and thickness can be important parameters of structure joints using adhesive bonding, which is effected on adhesive strength.

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Influence of the Adhesive, the Adherend and the Overlap on the Single Lap Shear Strength

  • da Silva, Lucas F.M.;Ramos, J.E.;Figueiredo, M.V.;Strohaecker, T.R.
    • 접착 및 계면
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    • 제7권4호
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    • pp.1-9
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    • 2006
  • The single lap joint is the most studied joint in the literature in terms of both theory and practice. It is easy to manufacture and the lap shear strength is a useful value for strength assessment and quality control. Simple design rules exist such as the one present in standard ASTM 1002 or in a recent paper by Adams and Davies. The main factors that have an influence on the lap shear strength are the type of adhesive, i.e. ductile or brittle, the adherend yield strength and the overlap length. The overlap increases the shear strength almost linearly if the adhesive is sufficiently ductile and the adherend does not yield. For substrates that yield, a plateau is reached for a certain value of overlap corresponding to the yielding of the adherend. For intermediate or brittle adhesives, the analysis is more complex and needs further investigation. In order to quantify the influence of the adhesive, the adherend and the overlap on the lap shear strength, the experimental design technique of Taguchi was used. An experimental matrix of 27 tests was designed and each test was repeated three times. The influence of each variable could be assessed as well as the interactions between them using the statistical software Statview. The results show that the most important variable on the lap shear strength is the overlap length followed by the type of adherend.

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내부 기공이 극저온에서 접착강도에 미치는 영향에 대한 실험적 고찰 (Experimental examination for effect of voids on bonding performance in cryogenic temperature condition)

  • 손민영;김종호;김종학
    • Composites Research
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    • 제22권2호
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    • pp.14-17
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    • 2009
  • 접착제에 의한 접합기술은 다양한 목적과 환경에서 널리 사용되는 방법이다. 그 중 우레탄 접착제는 액화천연가스 운반선과 같이 극저온에서 사용되는 환경에서의 접착에 사용되고 있다. 현장 적용에 있어, 본 접착제를 사용시 경화된 접착제 층의 기공들이 발생하게 된다. 본 연구에서는 우레탄 접착제와 Triplex 복합재료 접착에 있어 인공적으로 기공을 제작 삽입 후 전단응력 (Single Lap Shear) 시험을 실시하여 그 영향을 검토하였다. 실험 결과 접착력은 본 시험에서 적용한 기공의 크기 및 위치에 영향을 받지 않는다는 것을 확인하였다.