• Title/Summary/Keyword: Simulation design

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Gating System Design and Casting Simulation for the Submarine Mast Cover (잠수함 마스트 커버의 주조방안설계 및 주조해석)

  • Chul-Kyu Jin
    • Journal of the Korean Society of Industry Convergence
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    • v.26 no.5
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    • pp.945-952
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    • 2023
  • In this study, the sand casting process was applied to design the gating system and perform casting simulation in order to domestically produce the submarine mast cover. Based on simulation results, casting experiments were conducted to produce a soundness prototype. The design concept of the mast cover's gating system was based on the design of bell casting. By arranging eight tower-type gates in a circle at 45° intervals, the flow of melt flowing into each gate was uniform and did not mix with each other, and the velocity of melt was also uniform. The mast cover made of Ni-Al-Bronze alloy has no unfilled parts. However, small porosities and flow marks occurred on the surface in several places. Yield strength and ultimate tensile strength are 279.3 MPa and 675.7 MPa, respectively, and elongation is 21.2%.

Design Variable Analysis of Space Optical Tracking System Using Modeling and Simulation (모델링 및 시뮬레이션을 활용한 우주 광학 추적 시스템 설계 변수 분석)

  • Chul Hyun;Jae Deok Jang;Hojin Lee;Hyun Seung Kim
    • Journal of the Korean Society of Systems Engineering
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    • v.20 no.1
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    • pp.76-84
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    • 2024
  • This study investigates the design of an optical observation system for continuously tracking unknown space object targets within the telescope's field of view at a short cycle rate of several to tens of frames per second. Through modeling and integrated simulation by design variables, we aim to identify combinations that satisfy the performance effectiveness scale. The study demonstrates the effectiveness of a model-based simulation analysis approach in rapidly identifying design parameters that meet specific performance requirements. By leveraging numerical models tailored to the desired performance analysis level, the approach provides a robust foundation for decision-making, eliminating reliance on empirical methods or vague estimations.

A Case Study on Casting Layout Design of Automotive Oil Pan_DX2E Using Computer Simulation (유동해석을 이용한 자동차용 부품(오일팬_DX2E)의 주조방안설계에 대한 사례연구)

  • Kwong, Hongkyu
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.36 no.4
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    • pp.71-76
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    • 2013
  • For a die casting mold, generally, the casting layout design should be considered based on the relation among injection system, casting condition, gate system, and cooling system. Also, the extent or the location of product defects was differentiated according to the various relations of the above conditions. In this research, in order to optimize the casting layout design of an automotive Oil Pan_DX2E, Computer Aided Engineering (CAE) simulation was performed with two layout designs by using the simulation software (AnyCasting). The simulation results were analyzed and compared carefully in order to apply them into the production die-casting mold. During the filling process with two models, internal porosities caused by air entrapments were predicted and also compared with the modification of the gate system and overflow. With the solidification analysis, internal porosities occurring during the solidification process were predicted and also compared with the modified gate system.

Verification of Manufacturing Process of PSC Box Girder Bridge Segment by 3D Simulation (3차원 시뮬레이션을 활용한 PSC 박스거더교 세그먼트 제작 공정의 검증)

  • Kim, Min-Seok;Son, Heung-Rak;Lee, Kwang-Myong;Park, Young-Ha;Park, Min-Seok
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2008.04a
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    • pp.235-240
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    • 2008
  • PSC box girder bridges are built through the repetitive manufacturing process of concrete segment. However, during the initial segment manufacturing stage, design change may occur frequently due to design errors and interferences between components, resulting in the extension of segment manufacturing period. This paper aims to verify the manufacturing process of PSC box girder segment by 3D simulation technique. All the components of a segment were modelled and assembled by simulation technique and then, some design errors were found and revised appropriately to optimize the manufacturing process of segment. Consequently, 3D simulation technique would be promising to improve the quality of the segment and to reduce its manufacturing time and cost.

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Machining Simulation Program for Symmetric Rotors in Screw Compressor as Wrap Angle (권선각 변화에 따른 스크류압축기의 대칭형 로터용 가공 시뮬레이션 프로그램)

  • Kim, Yeon-Su;Choi, Boo-Hee;Park, Jae-Min;Choi, Sang-Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.6
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    • pp.1026-1034
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    • 2002
  • This paper describes the development of machining simulation program which is able to design cutter profile and 3-dimensional geometry for rotors in screw compressor. Based on the symmetric rotor profiles developed previously, cutters are designed and 3-dimensional geometries of rotors are generated by using simulation program. Symmetric rotors are manufactured by a universal milling machine, and surface geometries of them are measured by a 3-dimension scanner It is shown that simulation program developed is useful to design cutter for rotor manufacturing and to generate the 3-dimensional helicoid geometry of rotor in screw compressor.

Sensitive analysis of design factor for the optimum design of PVT system

  • Jeong, Yong-Dae;Nam, Yujin
    • KIEAE Journal
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    • v.15 no.4
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    • pp.5-11
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    • 2015
  • Purpose: Recently, renewable energy system has been widely used to reduce the energy consumption and CO2 emission of building. A photovoltaic/thermal(PVT) system is a kind of efficient energy uses, which is combined with photovoltaic module and solar thermal collector. PVT system removes heat from PV module by through thermal fluid to raise the performance efficiency of the PV system. However, though PVT system has the merit of the improved efficiency in theoretical approach, there have been few performance analysis for PVT system using the dynamic energy simulation. In this study, in order to establish the optimum design method of this system, simulation was conducted by using individual system modules. Method: For the dynamic simulation, TRNSYS17 was used and local weather data was utilized. Furthermore, the system performance in various installation condition was calculated by case studies. Result: As a result, the amount of electric generation and heat production in each case was found by the simulation. The gap of system performance was also evident according to the installation condition.

Compression of Simulation Results by Sampling (샘플링에 의한 시뮬레이션 결과의 압축)

  • 안태균;최기영
    • Journal of the Korean Institute of Telematics and Electronics A
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    • v.31A no.5
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    • pp.158-169
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    • 1994
  • It is very common in today 's design practice to simulate a big design with a large set of test vectors thereby generating a huge set of data (simulation results) to be analyzed. As the design grows, the simulation results grow and become harder to handled. In this paper, we present algorithms for the compression and regeneration of simulation results. The compression is performed by sampling nets in a circuit. If the user wants to examine the lost part of the data, it is quickly regenerated by applying incremental simulation technique. Experimental results obtained for several practical circuits show that the compression ratio of 10 is easily obtained while maintaining a reasonably fast regeneration of data on a 15.7 MIPS workstation. Using the proposed method we can effectively reduce debug cycle time.

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Drying Performance Simulation for the Basic Design of a Heat Pump Dryer (열펌프 건조기의 기본 설계를 위한 건조 성능 해석)

  • Lee, Kong-Roon;Kim, Ook-Joong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.31 no.10
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    • pp.860-867
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    • 2007
  • Heat pump drying has a great potential for energy saving due to its high energy efficiency in comparison with conventional air drying. In the present study, the performance simulation for the basic design of a heat pump dryer has been carried out. The simulation includes one-stage heat pump cycle, simple drying process using the drying efficiency. As an example, the heat pump cycle with Refrigerant 134a has been investigated. For the operating conditions such as the average temperature of the condenser, the heat rate released in the condenser, the flow rate of drying air, and drying efficiency, the simulation has been carried out to figure out the performance of the dryer. The parameters considered in the design of the dryer are COP, MER, SMER, the rate of dehumidification, the temperature and humidity of drying air and those parameters are compared for different conditions after carrying out the simulation.

High Power Circuit Analysis with the Simulation Technique using Physical Models of Power Devices (물리적인 전력소자 모텔을 이용한 대용량 인버터 시뮬레이션 기술)

  • Yoon Jae Hak;Schroder D.
    • Proceedings of the KIPE Conference
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    • 2002.07a
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    • pp.330-333
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    • 2002
  • The design of high power electronic circuits and the verification of the design by practical experiments are time and cost consuming. Recently power circuit simulation technique is developing to do it easily. However, most of the simulation has used the ideal switch model consists of passive component that can not describe the physical characteristics of semiconductor devices and cannot describe the switching transient state. For the design of such power electronic circuits by the simulation, the switching transients are very important. Therefore the simulation models must describe the switching transient and the stationary behavior as precisely as possible on the hand and as fast as possible the other hand. This paper introduces the application of the physical models of power devices that are developed by TUM(Technical University of Munich, Germany) for the power electronic circuit analysis.

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Development of a Visual Simulation System for the Motion Rider (모션 라이더를 위한 시각 시뮬레이션 시스템의 개발)

  • Kwon, Jung-Hoon;Kwon, Young-Woong
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.5
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    • pp.55-61
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    • 2005
  • In this paper, we propose the visual simulation system for virtual reality motion rider system. The visual simulation system can apply verity virtual reality system. This paper deals with programs on 3D automatic creation of terrain, road design, and a realtime rendering program for the virtual reality system. For the 3D automatic creation of terrain, DEM data and rectangular grid method are applied. We can make two different road object with the road design program. One of them includes road definition, and the other is obtained by using 'NURBS curve.' Visual simulation is consisted by additional modeling and real-time rendering. We can apply the programs made in this way to visual system of driving simulator.