• 한국광학회지
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• 제31권5호
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• pp.205-212
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• 2020

풍력 터빈 시스템의 성능에서 블레이드는 매우 중요한 역할을 하지만 복잡하고 불규칙적인 하중에 의한 손상에 취약하며 유지 보수 비용도 많이 든다. 따라서 블레이드 제조를 완료한 후에 결함을 찾아내고 일정 기간 사용한 후에 블레이드 손상을 찾아내는 것이 매우 중요하다. 본 연구에서는 풍력 터빈 블레이드의 주재료인 유리섬유와 탄소섬유 패널에서 내부 결함을 검출할 수 있는 새로운 방법을 제안하고자 한다. 블레이드 제조 또는 작동 중에 발생할 수 있는 복합재료의 섬유 파단을 모사하기 위해 적층된 재료의 중간층에 직경 5 mm의 홀을 가공한 후에, 비접촉 측정 기술인 이미지 상관법(digital image correlation, DIC)을 사용하여 내부 결함을 검출하였다. 인장시험기를 사용하여 가공된 시편에 인장 하중을 가하면서 이미지 상관법 시스템으로 변화되는 시편의 이미지를 저장하고 분석하였다. 유리섬유 복합재료 시편에서는 인장 하중 방향으로 5%의 변형률부터 내부 결함이 검출되었으며 탄소섬유의 경우에는 1%의 변형률부터 내부 결함이 검출되었다. 재료 특성에 따라 내부 결함 주변에 일정 수준의 변형률 차이가 발생함에 따라 결함이 검출됨을 이미지 상관법 시스템으로 증명하였다.

• 한국도로학회논문집
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• 제18권2호
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• pp.73-82
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• 2016

PURPOSES: The national highways and expressways in Korea constitute a total length of 17,951 km. Of this total length of pavement, the asphalt pavement has significantly deteriorated, having been in service for over 10 years. Currently, hot in-place recycling (HIR) is used as the rehabilitation method for the distressed asphalt pavement. The deteriorated pavement becomes over-heated, however, owing to uncontrolled heating capacity during the pre-heating process of HIR in the field. METHODS: In order to determine the appropriate heating method and capacity of the pre-heater at the HIR process, the heating temperature of asphalt pavement is numerically simulated with the finite element software ABAQUS. Furthermore, the heating transfer effects are simulated in order to determine the inner temperature as a function of the heating system (IR and wire). This temperature is ascertained at $300^{\circ}C$, $400^{\circ}C$, $500^{\circ}C$, $600^{\circ}C$, $700^{\circ}C$, and $800^{\circ}C$ from a slab asphalt specimen prepared in the laboratory. The inner temperature of this specimen is measured at the surface and five different depths (1 cm, 2 cm, 3 cm, 4 cm, and 5 cm) by using a data logger. RESULTS: The numerical simulation results of the asphalt pavement heating temperature indicate that this temperature is extremely sensitive to increases in the heating temperature. Moreover, after 10 min of heating, the pavement temperature is 36%~38% and 8%~10% of the target temperature at depths of 25 mm and 50 mm, respectively, from the surface. Therefore, in order to achieve the target temperature at a depth of 50 mm in the slab asphalt specimen, greater heating is required of the IR system compared to that of the gas. CONCLUSIONS : Numerical simulation, via the finite element method, can be readily used to analyze the appropriate heating method and theoretical basis of the HIR method. The IR system would provide the best heating method and capacity of HIR heating processes in the field.

• 비파괴검사학회지
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• 제15권2호
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• pp.357-363
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• 1995

CFRP 복합 재료를 접착 접합한 single-lap 및 double-lap 접합 시험편의 disbond 크기를 초음파 C-scan 및 simulated stress wave를 이용하여 정량적으로 평가하고자 하였다. 초음파 C-scan 시험을 통해 인공 결함의 크기가 확인된 시험편을 사용하여, 접합부를 통과한 응력파의 주파수를 변화시키면서 peak amplitude를 측정하여 주파수 응답성을 구하였으며, 이를 분석한 결과 두 적층판의 두께 방향 기본 공진 및 3차 공진 주파수에서 peak amplitude가 극값을 보이며, 접합 면적에 비례함을 관측할 수 있었다. 이 결과로 표준시험편만 준비된다면 결함의 정량적 평가 및 현장 적용에도 이용할 수 있을 것으로 기대된다.

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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• pp.38-42
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• 2002

HAZ(Heat Affected Zone of weldm ents) properties were investigated for a high nitrogen austenitic stainless steel with a chemical composition of Fe-0.02C-0.15Si-6.00Mn-10.0Ni-23.0Cr-2.00Mo-0.48N-0.14V. Thermal cycle of HAZ was simulated by the thermal cycle simulator (Gleeble 1500). The heat treatment was applied to the Charpy test size sample without notch under various peak temperatures and/or the holding times condition. V-notch Charpy test was performed at the temperature range of 273~77 K. Metallographic examination also was carried out by using optical microscopy, scanning electron microscopy and transmission electron microscopy. The simulated specimens revealed a slight embrittlement compared with the base materials. The impact toughness of the specimens deteriorated with the decreasing test temperature. The results from Charpy V-notch test, however, showed that significant degradation of absorbed energy caused by brittle fracture was not observed for the specimen tested in the test temperature range.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2000년도 추계학술대회논문집A
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• pp.322-327
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• 2000

This paper investigates the time-dependent crack growth in X20CrMoV 12 1 steel weld joints. Crack growth test are carried out $545^{\circ}C$ on side-grooved 1/2T CT specimens under static loads. A simulated material is produced for the intercritical HAZ, where fracture normally occurs. Constitutive properties are obtained for the simulated HAZ material as well as for the base metal and weld metal. Finite element analyses of crack growth are performed on the models with and without a HAZ layer, using the experimental crack length-time history. The inclusion of HAZ layer increase the load line velocities significantly. The crack growth rates are correlated reasonably well with $C^*$. The smallest crack size for the validity of $C^*$ is found much smaller than the ASTM crack initiation size for 1T CT specimen of creep ductile materials.

• 한국압력기기공학회 논문집
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• 제14권2호
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• pp.24-31
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• 2018

In this paper, specimen tests with simulated large seismic conditions have been carried out to investigate damage characteristics such as structural deformation and crack initiation under seismic loading. The mechanical behavior of the specimens is predicted by numerical simulations and the strain-based damage evaluations are performed. Finite element analyses of the specimens under the simulated seismic loading at room and operating temperatures were carried out for low alloy steel and stainless steel materials. Peak strain amplitude, cumulative fatigue damage and cumulative strain limit damage are calculated considering the nature of cyclic loading. In all cases, the allowable damage criteria are exceeded at the time of observing cracks visually in the tests. Therefore, it is confirmed that the material behavior due to the large seismic loads can be predicted by the numerical method and the structural damage of the materials can be evaluated conservatively based on the strain criteria.

• Steel and Composite Structures
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• 제31권2호
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• pp.149-158
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• 2019

The force-deformation behavior, strain distribution and failure modes of a variable damping self-centering brace (VD-SCB) are theoretically analyzed, experimentally studied, and numerically simulated to guide its design. The working principle of the brace is explained by describing the working stages and the key feature points of the hysteretic curve. A large-scale brace specimen was tested under different sinusoidal excitations to analyze the recentering capability and energy dissipation. Results demonstrate that the VD-SCB exhibits a full quasi-flag-shaped hysteretic response, high ultimate bearing capacity, low activation force and residual deformation, and excellent recentering and energy dissipation capabilities. Calculation equations of the strain distribution in different parts of the brace are proposed and are compared with the experimental data and simulated results. The developments of two failure modes are compared. Under normal circumstances, the brace fails due to the yielding of the spring blocking plates, which are easily replaced to restore the normal operating conditions of the brace. A brief description of the design procedure of the brace is proposed for application.

• 대한치과기공학회지
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• 제45권3호
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• pp.55-60
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• 2023

Purpose: This study aimed to evaluate the effects of a special heat treatment on Pd-Au-Ag metal-ceramic alloy after degassing treatment and on changes in the hardness of the alloy during the firing process. Methods: Specimen alloys were cast and subjected to degassing at 900℃ for 10 minutes. These specimens were then subjected to a special heat treatment at 600℃ for 15 minutes in a dental porcelain furnace. Further, the specimens were subjected to simulated firing in the porcelain furnace. The resulting specimens were then tested for hardness, and changes in the microstructure were observed. Results: There was a decrease in the hardness of the alloy during the simulated firing of the cast alloy due to the coarsening of the particles. Meanwhile, additional heat treatment after degassing was found to play a crucial role in preventing a decrease in hardness. This treatment effectively suppressed the coarsening of the precipitates during repeated firing at high temperatures. Conclusion: Specific heat treatment of the Pd-Au-Ag metal-ceramic alloy prevented a decrease in its hardness and extended the lifespan of the metal-ceramic prosthesis.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2007년도 춘계학술대회A
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• pp.17-22
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• 2007

Low-cycle environmental fatigue tests of cast austenitic stainless steel CF8M at the condition of fatigue strain rate 0.04%/sec were conducted at the pressure and temperature, 15MPa, $315^{\circ}C$ of a operating pressurized water reactor. The used test rig was limited to install an extensometer at the gauge length of the cylindrical fatigue specimen inside the small autoclave. So the magnet type LVDT's were used to measure the fatigue displacement at the specimen shoulders inside the high temperature and high pressure water autoclave. However, the displacement and strain measured at the specimen shoulders is different from the one at the gauge length for the geometry and the cyclic strain hardening effect. FEM calculated the displacement and the strain of the gauge length from the data measured at the shoulders. Tensile test properties in elastic and plastic behavior of CF8M material were used in the FEM analysis. A series of low cycle fatigue tests simulating the cyclic strain hardening effect verified that the FEM calculation was well agreed with the simulated tests. The process and method developed in this study would be so useful to produce reliable environmental fatigue curves of CF8M stainless steel in pressurized water reactors.

• 한국추진공학회지
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• 제23권3호
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• pp.51-57
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• 2019

HTPB 고체 추진제 기계적 물성의 후경화 효과에 대하여 시편 시험을 통하여 평가하였다. 후경화 반응 완료 후 시편 가속노화 시험을 실시하여 Arrhenius 식의 계수를 획득하였다. 확인을 위하여 원통형 모사 충전체를 설계, 제작하여 가속노화 시험을 수행하였으며, 시험 후 추진제 표면 부위, 중앙 부위, 접착 부위에 대하여 시편을 채취하여 노화 물성을 평가하였다. 측정된 결과에 대하여, 획득된 가속노화 식으로 예측하여 비교하였다. 그 결과 JANNAF 시편 시험을 통한 가속노화 식은 추진제 재료의 노화를 잘 예측하였으나 접착 부위에서는 실제 측정 결과와 차이를 나타내었다. 따라서 실기형 추진기관에서 노화 시료를 채취하는 경우 시험 목적에 부합하도록 시편 채취 부위를 선정해야 한다.