• Title/Summary/Keyword: Silicon rubber

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A Study on Improving the Surface Roughness of Stereolithography Parts (광조형물의 표면조도 향상에 관한 연구)

  • 안대건;김호찬;정해도;이석희
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.9
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    • pp.196-203
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    • 2004
  • SL(Stereolithography) part is made by piling up thin layers which causes the stair stepping effect at the surface of SL parts. The effect brings about excessive surface roughness and cuts down the merits of using SL part. Hence, additional post-machining finishing such as traditional grinding is required. But the traditional post-machining is detrimental to part geometry and time consuming. In this study, therefore, a paraffin coating and grinding post-machining is newly proposed to improve the surface quality of SL fart. The paraffin which has suitable properties for the proposed post-machining is coated all over the part surface. By grinding the only over-coated paraffin based on boundary of the SL part surface, the surface roughness can be improved without any damage on the part. Also, it is verified that SL part finished by the proposed post-machining process can be applied for rapid tooling as pattern through manufacturing silicon rubber molding and casting test.

Development of apparatus for Single-sided Wet Etching and its applications in Corrugated Membrane Fabrication

  • Kim, Junsoo;Moon, Wonkyu
    • Journal of Sensor Science and Technology
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    • v.30 no.1
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    • pp.10-14
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    • 2021
  • Wet etching is more economical than dry etching and provides a uniform etching depth regardless of wafer sizes. Typically, potassium hydroxide (KOH) and tetra-methyl-ammonium hydroxide (TMAH) solutions are widely used for the wet etching of silicon. However, there is a limit to the wet etching process when a material deposited on an unetched surface reacts with an etching solution. To solve this problem, in this study, an apparatus was designed and manufactured to physically block the inflow of etchants on the surface using a rubber O-ring. The proposed apparatus includes a heater and a temperature controller to maintain a constant temperature during etching, and the hydrostatic pressure of the etchant is considered for the thin film structure. A corrugation membrane with a diameter of 800 ㎛, thickness of 600 nm, and corrugation depth of 3 ㎛ with two corrugations was successfully fabricated using the prepared device.

Enhancing the Reproducibility of a Photoacoustic Signal Using a Minimum-volume Cell (최소 부피 광음향 셀의 광음향 신호 재현성 향상에 관한 연구)

  • Kim, Kyong-Seok;Lee, Kew-Seung;Ahn, Hong-Gyu;Lee, Eung-Jang;Kim, Dae-Kyu;Park, Seung-Han
    • Korean Journal of Optics and Photonics
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    • v.22 no.2
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    • pp.77-82
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    • 2011
  • Reproducibility obtained by a minimum-volume cell for photoacoustic (PA) signals is strongly dependent upon the sealing materials and sealing efficiency. Therefore, we have proposed, designed, and constructed an apparatus to enhance the sealing efficiency, and we have examined the reproducibility of amplitude and phase of PA signals with a minimum-volume cell. In particular, we have measured the PA signal as a function of modulation frequency for various rubber O-rings by using our apparatus. The results show that a silicon rubber O-ring can improve the reproducibility of the PA signal and phase by up to 53.4% and 80.4%, respectively, compared to that obtained by using the conventional sealing material, vacuum grease.

Numerical and experimental investigation for monitoring and prediction of performance in the soft actuator

  • Azizkhani, Mohammadbagher;sangsefidi, Alireza;Kadkhodapour, Javad;Anaraki, Ali Pourkamali
    • Structural Engineering and Mechanics
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    • v.77 no.2
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    • pp.167-177
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    • 2021
  • Due to various benefits such as unlimited degrees of freedom, environment adaptability, and safety for humans, engineers have used soft materials with hyperelastic behavior in various industrial, medical, rescue, and other sectors. One of the applications of these materials in the fabrication of bending soft actuators (SA) is that they have eliminated many problems in the actuators such as production cost, mechanical complexity, and design algorithm. However, SA has complexities, such as predicting and monitoring behavior despite the many benefits. The first part of this paper deals with the prediction of SA behavior through mathematical models such as Ogden and Darijani, and its comparison with the results of experiments. At first, by examining different geometric models, the cubic structure was selected as the optimal structure in the investigated models. This geometrical structure at the same pressure showed the most significant bending in the simulation. The simulation results were then compared with experimental, and the final gripper model was designed and manufactured using a 3D printer with silicone rubber as for the polymer part. This geometrical structure is capable of bending up to a 90-degree angle at 70 kPa in less than 2 seconds. The second section is dedicated to monitoring the bending behavior created by the strain sensors with different sensitivity and stretchability. In the fabrication of the sensors, silicon is used as a soft material with hyperelastic behavior and carbon fiber as a conductive material in the soft material substrate. The SA designed in this paper is capable of deforming up to 1000 cycles without changing its characteristics and capable of moving objects weigh up to 1200 g. This SA has the capability of being used in soft robots and artificial hand making for high-speed objects harvesting.

A Study on Countermeasures and Tracking Phenomena of Polymer (절연용(絶緣用) 고분자재료(高分子材料)의 Tracking현상(現象)과 방지대책(防止對策)에 관한 연구(硏究))

  • Jeon, Young -Jun;Seo, Dong-Chul;Yoo, Jae-Il;Kim, Jin-Woo;Jung, Woo-Kyo;Park, Dae-Hee
    • Proceedings of the KIEE Conference
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    • 1995.07c
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    • pp.1235-1238
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    • 1995
  • Electrical property of polymeric insulating plays a key role in the trend of making power apparatus high voltage, and reliability and safety of apparatus in the long term depend on it. There is a recent trend of applying polymeric material to insulating material for outdoor, and particularly it is expected that it may be used partly as a pin insulator. Using as an alternate of insulating material for outdoor, however, it has still many problems to be solved in the field of material such as resistances of environment and tracking. It has been given attention to that the silicon rubbers and the epoxy have recently been used. but the the reliability in the viewpoint of material property becomes an issue. The polymeric materials such as EPDM, Epoxy and PVC have also been used as an insulating materials for outdoor. In this point of view, we studied each tracking phenomenon with test material such as rubber for pin, PVC for powercable used as an insulating material for outdoor, and Epoxy etc. The characteristics of anti tracking shows EPDM>Epoxy>PVC in order in the results. We also know that there is an close relationship between properties of tracking and thermegravimetry.

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Fine Feature Sensing and Restoration by Tactile Examination of PVDF Sensor

  • Yoon, Seong-Sik;Kang, Sung-Chul;Lee, Woo-Sub;Choi, Hyouk-Ryeol;Oh, Sang-Rok
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.942-947
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    • 2003
  • An important signal processing problem in PVDF sensor is the restoration of surface information from electric sensing signals. The objectives of this research are to design a new texture sensing system and to develop a new signal processing algorithm for signals from the sensor to be tangibly displayed by tangible interface systems. The texture sensing system is designed to get surface information with high resolution and dynamic range. First, a PVDF sensor is made of piezoelectric polymer (polyvinylidene fluoride) strips molded in a silicon rubber and attached in a rigid cylinder body. The sensor is mounted to a scanning system for dynamic sensing. Secondly, a new signal processing algorithm is developed to restore surface information. The algorithm consists of the two-dimensional modeling of the sensor using an identification method and inverse filtering from sensing signals into estimated surface information. Finally the two-dimensional surface information can be experimentally reconstructed from sensing signals using the developed signal processing algorithm.

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Surface Reforming of Engineering Plastic for adding nano-ATH (nano-ATH 첨가를 통한 엔지니어링 플라스틱의 표면개질)

  • Heo, Jun;Lee, Seung-Su;Jung, Eui-Hwan;Lim, Kee-Joe;Kang, Seong-Hwa
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2009.06a
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    • pp.259-259
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    • 2009
  • Surface contamination and leakage current have caused operating problems. A flashover in a substation may result in destruction of an insulator or many others electrical equipment. Engineering plastics have good characteristic (light weight, good productivity and little of void) as compare with epoxy or porcelain insulators. Outdoor insulator must have resistance to contamination. However, they are not suited to outdoor insulator by reason of being not good hydrophobic. RTV has a good property of hydrophobic and ATH has characteristic obstructing exothermic reaction. In order to reduce the incidence of insulator flashover and damage, the silicon rubber contained nano size ATH coat on surface of engineering plastics. In this paper, it compares resistance tracking of the engineering plastic coated RTV with that of non-coated engineering plastic and ATH filled composites performed much better than non-filled composites.

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A Study on the Removal of Soluble and Insoluble gas of VOCs Using PDMS Biomembrane (PDMS-바이오 멤브렌인을 이용한 용해성과 비용해성 휘발성유기화학물질의 가스 제거에 관한 연구)

  • Ha Sang-An
    • Journal of Environmental Science International
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    • v.15 no.3
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    • pp.211-219
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    • 2006
  • An experimental study on the removal of VOCs gas using a biomembrane reactor were carried out at various inlet gas concentration, specific loading rate, retention time and gas flow rate of volume. The variations of efficiency and various parameters, which are relevant to gas removal, with mixing of soluble gas and without have been discussed. More than 95% of the toluene and methanol present in the feed was successfully removed in each study. The elimination of methanol with mixture of soluble compound of about 300 mg/h corresponds to a portion of 21% if there is a feed stream of 1400 mg/h. On the contrary the maximum efficiency of about 72% of toluene was reached. This is to be rated as a treatment of sorption that the limiting factor of the dismantling speed could be represented by this difficult degradable component. Nevertheless the elimination capacities for this reactor for toluene were on a very high level. For substances which show a very high solubility in silicon rubber an advantage of a bio membrane is clearly shown. Therefore a similarly good result is expected for n-hexane, because of its relatively good permeability which was distinguished during permeation experiments.

Low Loss Plastic Optical Fiber Coupler Incorporating a Polymer Tapering Waveguide Region (폴리머 테이퍼링 도파로 영역이 있는 저 손실 플라스틱 광섬유 커플러)

  • Kim, Kwang-Taek;Min, Seong-Hwan;Yun, Jung-Hyun
    • The Journal of the Korea institute of electronic communication sciences
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    • v.7 no.4
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    • pp.867-871
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    • 2012
  • In this paper, we proposed and demonstrated a low loss $1{\times}4$ type plastic optical fiber(POF) coupler incorporating a polymer tapering waveguide region. To avoid leakage loss at the interfaces between the POF and the polymer waveguide, we employed two POF transition regions, in which the cross section of the POF is adiabatically converted from a circular to a rectangular shape without change of its cross-section area. The device was fabricated based on a injection mold made of a silicon rubber. The fabricated POF coupler showed 1.33 dB of excess loss and 2.2 dB of flatness.

A Study on the Core Noise Reduction Techniques of Power Transformers (전력용 변압기 철심소음 저감기술에 관한 연구)

  • Kweon, Dong-Jin;Koo, Kyo-Sun;Cho, Ik-Choon;Kim, Yoo-Hyun;Kim, Yung-Sig
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.57 no.11
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    • pp.1962-1969
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    • 2008
  • According to the increase of power demand and expansion of downtown, it is necessary to install transformers additionally in operating substations and construct substations in residential area. But the public complaint is increased due to the transformer noise of the substation. KEPCO has used a vibration preventing pad, various soundproof walls and an encloser to transformers in outdoor substations, and a soundproof door, shutter and wind-path soundproof equipment in indoor substations to block the sound propagation of the transformers. But these noise reduction methods are not satisfied. It should be considered to reduce transformer noise itself. In this paper, we investigated core noise reduction techniques to develope a low noise transformer. The techniques to reduce core noise of the transformer are application of high permeability grain oriented silicon sheets, decrease of magnetic flux density of core, application of 6step-lap core stacking method, improvement of core binding method(binding addition, band fixing) and application of rubber damper in oder to reduce transmission of core vibration, etc.