• 제목/요약/키워드: Side Groove

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리드 핀 제조용 펀치 금형의 홈 가공에 관한 연구 (A Study on Slot Grinding for Lead Pin Punching Die)

  • 이용찬;정상철;정해도
    • 한국정밀공학회지
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    • 제17권4호
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    • pp.106-113
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    • 2000
  • One of the recent changes in machining technology is rapid application of micro- and high precision grinding processes. A fine groove generation is necessary for the fabrication of optics, electronics and semiconductor parts. Slot grinding is very efficient for the generation of micro ordered groove with hard and brittle materials. In the process of slot grinding, chipping at the sharp edges and microcracks of the ground grooves are inevitable defects. Chipping should be reduced for the improvement of surface integrity. Mechanical contact with diamond grits causes microcracks at the grooves. This damage resides subsurface, and can be the cause of failure of the punch die. This paper deals with chipping generation at the sharp edges, surface integrity of side groove and fracture strength is related to the microcracks in the slot grinding.

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사이드 채널형 재생블로워의 내부 유동 가시화 (Visualization of Flow inside the Side Channel Type Regenerative Blower)

  • 양현모;이경용;최영석;정경석
    • 한국유체기계학회 논문집
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    • 제16권5호
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    • pp.24-28
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    • 2013
  • Visualization of internal flow of a regenerative blower has been made by injecting a tracer directly into the flow. For the convenience of visualization, working fluid has been replaced by water and marbling color oil has been used as a tracer. Oil droplet has been injected near the inlet of the blower and the streak has been recorded using a high speed camera with the illumination of high power light sources. At first, droplets have irregular motion in the near inlet area and enter into a groove of the impeller. Then the droplets circulate inside the groove while translated by the rotational motion of the impeller. When the droplets get out of the impeller groove, their speed is lower than that of impeller. And the droplets repeatedly enter into the groove and circulate inside the grooves. Then the droplets either flow to the outlet or reenter into the inlet area through stripper. Through this experimental study, internally circulating motion of the flow inside a regenerative blower has been characterized.

블레이드 팁의 Groove 형상이 터빈 캐스케이드 팁 열전달 계수분포에 미치는 영향에 대한 실험적 연구 (Effect of Groove Shape of Blade Tip on Tip Surface Heat Transfer Coefficient Distributions of a Turbine Cascade)

  • 노영철;조용화;이용진;김학봉;곽재수
    • 한국추진공학회지
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    • 제14권6호
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    • pp.60-68
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    • 2010
  • 본 연구에서는 팁 형상이 가스터빈 블레이드의 팁 열전달에 미치는 영향을 알아보기 위하여 선형 캐스케이드의 블레이드에 설치된 평면 팁, 스퀼러 팁, Groove 팁들에 대하여 열전달 계수가 측정되었다. 블레이드 팁에서의 열전달 계수는 색상검출방식에 기반을 둔 천이액정법을 이용하여 측정되었으며 각각의 팁 형상에 대하여 팁 간극은 블레이드 스팬의 1.5%와 2.3% 두 조건에서 실험을 수행하였다. 캐스케이드 출구 속도와 블레이드 코드길이에 기초를 둔 Reynolds 수는 $2.48{\times}10^5$ 이다. Groove 팁 표면에서의 열전달 계수는 평면 팁보다 낮게 측정되었으며, 특히 흡입면을 따라 경사진 홈이 파인 팁에서는 스퀼러 팁보다 낮은 열전달 계수가 측정되었다.

블레이드 팁의 Groove 형상이 터빈 캐스케이드 팁 열전달 계수분포에 미치는 영향에 대한 실험적 연구 (Effect of Groove Shape of Blade Tip on Tip Surface Heat Transfer Coefficient Distributions of a Turbine Cascade)

  • 노영철;조용화;이용진;김학봉;곽재수
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2010년도 제34회 춘계학술대회논문집
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    • pp.311-318
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    • 2010
  • 본 연구에서는 팁 형상이 가스터빈 블레이드의 팁 열전달에 미치는 영향을 알아보기 위하여 선형 캐스케이드의 블레이드에 설치된 평면 팁, 스퀼러 팁, Groove 팁들에 대하여 열전달 계수가 측정되었다. 블레이드 팁에서의 열전달 계수는 색상검출방식에 기반을 둔 천이액정법을 이용하여 측정되었으며 각각의 팁 형상에 대하여 팁 간극은 블레이드 스팬의 1.5%와 2.3%로 변경 하에 실험을 수행하였다. 캐스케이드 출구 속도와 블레이드 코드길이에 기초를 둔 Reynolds 수는 $2.48{\times}10^5$ 이다. Groove 팁 표면에서의 열전달 계수는 평면 팁보다 낮게 측정되었으며, 특히 흡입면을 따라 경사진 홈이 파인 팁에서는 스퀼러 팁보다 낮은 열전달 계수가 측정되었다.

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선택적 경사 노광과 후면 노광에 의한 3차원 구조물의 제작 (Fabrication of 3-D Structures by Inclined and Rear-side Exposures)

  • 이준섭;신현준;문성욱;송석호;김태엽
    • 대한전기학회논문지:전기물성ㆍ응용부문C
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    • 제53권1호
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    • pp.47-52
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    • 2004
  • 3D microstructures with different side-wall angles and different scales are fabricated by both methods of inclined exposure and rear-side exposure at each of selected areas on a same substrate. Conventional methods of inclined exposure are used to make side-walls with a same inclined angle on one substrate and to get a scale error due to front-side exposure through thick photoresist layer, But, by using the proposed method, we are able to fabricate 3D microstructures on a same substrate with various side-wall angles and accurate dimensions as the original design. In the rear-side exposure, UV exposure light reflects from the chromium mask pattern after passing through the thick photoresist layer, resulting in fabrication of well-defined, inclined 3D structures inside the thick photoresist layer.

LBB 평가를 위한 J-R 파괴인성시험 결과에 미치는 시편 형상과 측면 홈의 영향 (Effects of Specimen Size and Side-groove on the Results of J-R Fracture Toughness Test for LBB Evaluation)

  • 김진원;최명락;오영진;박흥배;김경수
    • 대한기계학회논문집A
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    • 제39권7호
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    • pp.729-736
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    • 2015
  • 본 논문에서는 파단전누설 평가를 위한 J-R 파괴인성시험에 미치는 시편 크기와 측면 홈의 영향을 분석하였다. 이를 위해서 SA508 Gr.1a 배관재에서 채취된 측면 홈이 가공되거나 가공되지 않은 크기가 다른 3종류의 CT 시편(12.7mm 두께의 1T-CT, 25.4mm 두께의 1T-CT, 25.4mm 두께의 2T-CT)을 이용하여 상온과 $316^{\circ}C$에서 J-R 시험을 수행하였다. 시험 결과, 시편 두께에 관계없이 측면 홈이 가공된 시편은 측면 홈이 없는 시편에 비해 낮은 J-R 곡선을 보였으며, 상온에 비해 $316^{\circ}C$에서 측면 홈의 영향이 더욱 뚜렷하였다. 상온에서는 시편의 두께가 감소하고 폭이 증가함에 따라 J-R 곡선이 약간씩 감소하는 경향을 보였으나, $316^{\circ}C$에서는 시편의 두께가 감소하고 폭이 증가됨에 따라 J-R 곡선이 증가하였다. 그러나 SA508 Gr.1a 배관재에서 전체적으로 시편의 폭과 두께에 따른 J-R 곡선의 변화는 크지 않았다.

광분배를 위한 Y-branch 제작과 광파이버와의 결합특성에 관한 연구 (A study on the fabrication of Y-branch for optical power distribution and its coupling properties with optical fiber)

  • 김상덕;박수봉;윤중현;이재규;김종빈
    • 한국통신학회논문지
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    • 제21권12호
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    • pp.3277-3285
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    • 1996
  • In this paper, w designed an opical power distribution device for application to an optical switching and an optical subscriber loop. We fabricated PSG thin film by LPCVD. Based on the measured index of fabricted thin film, rib-type waveguide was transformed to two-dimension by the effective index method and we simulated dispersion property to find asingle-mode condition. We found that the optimum design parameters of rib-type waveguide are:cladding layer of 3.mu.m, core layer of 3.mu.m, buffer layer of 10.mu.m, and core width of 4.mu.m. Each side of the guiding region was etched down to 4.mu.m to shape the core. We used these optimum parameters of the rib-type waveguide with branching angle of 0.5.deg. and simulted the Y-branch waveguide by the BPM simulation. Numerical loss in branching area was claculated to be 0.1581dB and equal to the total loss of the Y-branch. The loss of the fabricated Y-branch waveguide on PSG film ws 1.6dB at .lambda.=1.3.mu.m before annealing but was 1.2dB after annealing at 1000.deg. C for 10 minutes. Consequently, the loss of branching area from 3000.mu.m to 6000.mu.m in the z-direction was 0.8dB, and single-mode propagation was confirmed by measuring the near field pattern. For coupling the fabricated Y-branch waveguide with an optical fiber, we fabricated V-groove which was used as the upholder of optical fiber. An etching angle was 54.deg. and the width and depth of guiding groove was 150.mu.m, 70.mu.m, respectively. The optical fiber is inserted onto V-groove. Both the Y-branch and V-groove were connected through the index matching oil. Coupling loss after connecting Y-branch and the optical fiber on V-groove was 0.34dB and that after injecting index mateching oil was 0.14dB.

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NO ROOT GAP HORIZONTAL BUTT-WELDING WITH MAG PROCESS

  • Woo, Wan-Chuck;Jang, Tae-Won;Lee, Jae-Won
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.425-429
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    • 2002
  • It has been used many kinds of horizontal butt-welding methods at block-to-block erection stage in shipbuilding companies. For examples, some companies use conventional FCA W process with one side or both sides groove joint welding, others use carriage with torch holder type mechanized welding method. Although lots of efforts were done until now, some problems in quality and productivity still remain in ship's hull welding. In this study, we have attempted to raise productivity and quality on horizontal position of welding with following 3 items. 1) Prepare groove condition with no root gap for making easy fit-up work. 2) Develop improved MAG (100% $CO_2$ gas shielding) welding process with solid wire for making sound root bead from one side. 3) Develop and apply quite new automatic welding carriage. The stability of new welding process was confirmed by conducting mechanical tests of weldments to verify the soundness of weldments.

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Charpy 충격시편을 이용한 압력용기 재료의 파괴인성 측정 (Evaluation of Fracture Toughness of Pressure Vessel Steel Using Charpy Impact Test Specimens)

  • Han, Dae-June;Park, Sun-Pil
    • Nuclear Engineering and Technology
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    • 제19권1호
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    • pp.1-9
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    • 1987
  • 원자로 압력용기 재료인 SA 533 Grade B Class 1강의 파괴인성에 대하여 -4$0^{\circ}C$~288$^{\circ}C$의 온도 구간에서 Charpy 충격시편을 이용하여 연구하였다. 동적 파괴인성은 계장화 충격시험으로, 정적 파괴인성은 unloading compliance 방법에 따라 3-point bend test로 수행되었으며, 결과는 큰 시편에 의한 자료와 비교하였다. 온도에 대한 재료의 적절한 파괴인성치(하한값)는 천이온도 이상에서는 정직 파괴인성을, 그 이하의 온도에서는 동적 파괴인성을 택함으로써 유추할 수 있음을 알게 되었으며 side-groove가 14%이상일 때 시험은 ASTM E 813의 조건을 만족함을 보였다.

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저방사화 페라이트강(RAFs)의 파괴인성 및 피로균열진전 특성 (Characterization of the fracture toughness and fatigue crack propagation of reduced activation ferritic steel(RAFs))

  • 김동현;윤한기;김사웅
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 춘계학술대회
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    • pp.13-18
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    • 2004
  • The objective of this study is to investigate fracture toughness and fatigue crack propagation behavior in the Reduced Activation Ferritic Steel (RAFs) JLF-I. The fracture toughness tests were performed with various size(plane size and thickness) and various side groove of specimens. The fatigue crack propagation behavior of the JLF-I steel was investigated by the constant-amplitude loading test for the stress ratios R=O.I, 0.3 and 0.5 respectively. The effects of stress ratios and specimen size on the fatigue crack growth behaviors for JLF-I steel were discussed within the Paris law. The test results showed the standard CT specimen with the side groove of 40 % represented a valid fracture toughness. The fracture resistance curve increased with increasing plane size and decreased with increasing thickness. However, the fracture resistance curve of half size specimen was similar to that of the standard specimen. The fatigue crack propagation rate of a half size specimen was similar to that of a full size specimen at the stress ratios of 0.1, 0.3 and 0.5 respectively. The fatigue crack propagation behavior of this material were evaluated by using a half size specimen.

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