• 제목/요약/키워드: Shrink-fitting

검색결과 47건 처리시간 0.027초

열박음 로터에서 간섭량의 강성 효과 (Stiffness effect of fitting interference for a shrunk rotor)

  • 김영춘;박희주;박철현;김경웅
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2003년도 춘계학술대회논문집
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    • pp.319-324
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    • 2003
  • In general industrial rotating machinery is operated under 3,600 rpm as rotating speed and designed to have critical speed that is above operating speed. So, there was no problem to operate rotating machine under critical speed. But nowadays, they should be operated more than the frist critical speed as usual with the trend of high speed, large scale and hish precision in industries. In case of the large rotor assembly as the trend of large scale, using fitting method of disk or cylinder on shaft is rising for the convenience of assembly and cutting down of manufacturing cost. The shrink fitting is used to assemble lamination part on shaft for manufacturing of rotor of motor or generator in many cases and also is widely used for other machinery. In rotating system, which is compose of rotor and bearing, the critical speed is determined from inertia and stiffness for the rotor and bearings. In case of fitting assembly, analysis and design of the rotor is not easy because the rotor stiffness is determined depend on a lot of factors such as shaft material/dimension, disk material/dimension and assembled interference etc. Therefore designer who makes a plan for hish-speed rotating machine should design that the critical speed is located out of operating range, as dangerous factors exist in it. In order to appropriate design, an accurate estimation of stiffness and damping is very important. The stiffness variation depend on fitting interference is a factor that changes critical speed and if it's possible to estimate it, that Is very useful to design rotor-bearing system. In this paper, the natural frequency variation of the rotor depends on fitting interference between basic shaft and cylinder is examined by experimentation. From the result, their correlation is evaluated quantitatively using numerical analysis that is introduced equivalent diameter end the calculation criteria is presented for designer who design fitting assembly to apply with ease for determination of appropriate interference.

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부분 접합면 압력을 이용한 원통금형의 최적설계용 CAD개발 (Development of CAD for Optimum Design Shrinked Cylindrical Dies by Fractional Fitting Pressure Approach)

  • 손주리;류갑상;신중호
    • 한국기계연구소 소보
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    • 통권18호
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    • pp.137-146
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    • 1988
  • Shrink-rings (stress-rings) are used in the fabrication of compaction dies to increase the allowable pressures for a given die material. This paper proposes a new approach, where the maximum allowable shrinking pressures are calculated on shrinked plans in the radial direction and then the fractional fitting pressures below the maximum shrinking pressures are used as the design values. A computer program, DIECAD, is developed. The paper presents two design cases as examples in order to easily illustrate the design procedures from the computer program DIECAD

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영구자석 전동기 철심의 기계적 응력을 고려한 철손 해석 (Core loss Calculation of a Permanent Magnetic Motor Considering Mechanical Stress)

  • 김지현;하경호;권오열;김재관;나민수;이선권
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2009년도 제40회 하계학술대회
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    • pp.851_852
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    • 2009
  • Shrink fitting which is assembling process to fix stator core on the motor frame is widely used at the mass production line of motors because of cost and productivity. This process produces compressive stress on a stator core, which causes negative effect for example, core and copper losses on motor performance. Magnetic properties of electrical steel are effected by both compressive and tensile and thermal stresses. Electromagnetic field analysis is considered one of the effective process since one can predict motor performance including core loss precisely. This method can consider non linear magnetic property with magnetic saturation which is typical electrical steel behavior. However this method is strongly depended on non linear magnetic data, one may have different calculation result whether considering mechanical stress or not. This study describes magnetic field analysis of a motor considering mechanical stress from shrink fitting. Analysis results are compared with each stress-free and stressed condition.

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유한요소법을 이용한 원자로 상부헤드 CRDM 관통노즐 J-Groove 보수용접 영향 분석 (Effects of Repair Weld of Reactor Pressure Vessel Upper Head Control Rod Drive Mechanism Penetration Nozzle on J-Groove Weldment Using Finite Element Analysis)

  • 김주희;유삼현;김윤재
    • 대한기계학회논문집A
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    • 제38권6호
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    • pp.637-647
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    • 2014
  • 국내 가압경수로형 원자로의 압력용기 상부헤드에는 많은 제어봉구동장치(CRDM) 노즐이 분포한다. 이들 노즐은 억지끼워맞춤(Shrink fitting) 방식으로 결합되어 용접 처리 된다. 용접에 의해 발생되는 인장잔류응력은 일차수응력부식균열을 발생시키는 주요 요인이다. 이러한 이유로 최근 15 여 년 동안 관통노즐 용접부 부위에서 균열 발생 사례가 증가하고 있으며, 이를 극복하기 위해 다양한 방안이 모색되고 있다. 또한 용접과정에서 발생되는 불필요한 결함은 일차수응력부식균열(PWSCC)을 가속화 시키는 원인이 되기도 한다. 원자로 제작과정에서 용접에 의한 결함은 보수용접에 의해 즉시 수리가 이루어 진다. 기존의 연구에서는 정상적인 용접과정에서 발생되는 잔류응력을 예측하였으나, 본 연구에서는 용접과정에서 발생되는 결함을 보수하기 위해 실시되는 보수용접이 용접잔류응력에 미치는 영향을 분석하였다.

단일 및 복합실린더에서 자긴가공 해석에 관한 연구 (A Study on the Autofrettage Analysis in Single and Compound Cylinders)

  • 심우성;김재훈;이영신;차기업;홍석균
    • 한국추진공학회지
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    • 제12권4호
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    • pp.7-15
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    • 2008
  • 항공기 제작 시 중요한 요소는 항공기 구조의 안전성과 경량화라 할 수 있다. 자긴가공 공정을 통하여 고압의 항공기 부품을 신뢰성 증대와 함께 재료의 경량화도 같이 얻을 수 있다. 이 방법은 주로 단일 실린더에 적용되었다. 그러나 바우싱거 효과에 의하여 자긴가공의 유용함이 줄어든다. 바우싱거 효과를 줄이기 위한 억지 끼워맞춤과 자긴가공을 이용한 복합실린더에 대한 관심이 증대하고 있다. 본 연구에서 동일한 치수를 가진 단일 및 복합실린더를 고려하였다. 복합실린더에서 억지 끼워맞춤에 의하여 경계면에서 낮은 압축 잔류응력이 유도되며, 내경에서 보다 낮은 소성 변형률이 유도된다. 이는 바우싱거 효과를 줄여, 내경에서 더욱 유용한 잔류응력을 얻을 수 있음을 의미한다.

Complete 3D Surface Reconstruction from Unstructured Point Cloud

  • Kim, Seok-Il;Li, Rixie
    • Journal of Mechanical Science and Technology
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    • 제20권12호
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    • pp.2034-2042
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    • 2006
  • In this study, a complete 3D surface reconstruction method is proposed based on the concept that the vertices, of surface model can be completely matched to the unstructured point cloud. In order to generate the initial mesh model from the point cloud, the mesh subdivision of bounding box and shrink-wrapping algorithm are introduced. The control mesh model for well representing the topology of point cloud is derived from the initial mesh model by using the mesh simplification technique based on the original QEM algorithm, and the parametric surface model for approximately representing the geometry of point cloud is derived by applying the local subdivision surface fitting scheme on the control mesh model. And, to reconstruct the complete matching surface model, the insertion of isolated points on the parametric surface model and the mesh optimization are carried out. Especially, the fast 3D surface reconstruction is realized by introducing the voxel-based nearest-point search algorithm, and the simulation results reveal the availability of the proposed surface reconstruction method.

다중보강링을 갖는 압출금형의 치수최적설계 (Optimal Design of Dimension of Extrusion Die with Multi Stress Rings)

  • 안성찬;임용택
    • 대한기계학회논문집A
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    • 제26권10호
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    • pp.2211-2218
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    • 2002
  • In this study, an optimal design study has been made to determine dimensions of die and multi stress rings for extrusion process. For this purpose, a thermo-rigid-viscoplastic finite element program, CAMPform, was used fur forming analysis of extrusion process and a developed elastic finite element program fur elastic stress analysis of the die set including stress rings. And an optimization program, DOT, was employed for the optimization analysis. From this investigation, it was found out that the amount of shrink fitting incurred by the order of assembly of the die set should be taken into account for optimization when the multi stress rings are used in practice. In addition, it is construed that the proposed design method can be beneficial fur improving the tool life of cold extrusion die set.

계층적 Shrink-Wrapping 알고리즘을 이용한 등밀도면의 재구성 (Iso-density Surface Reconstruction using Hierarchical Shrink-Wrapping Algorithm)

  • 최영규;박은진
    • 한국정보과학회논문지:시스템및이론
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    • 제36권6호
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    • pp.511-520
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    • 2009
  • 본 논문에서는 입력 볼륨 데이터와 출력 메쉬 데이터에서 모두 계층성을 지원하는 새로운 등밀도 표면의 재구성 방법을 제안한다. 제안된 방법은 먼저 입력 볼륨 데이터로부터 3차원 팽창 필터를 사용하여 볼륨 피라미드라 불리는 볼륨의 계층구조를 만든다. 볼륨 피라미드가 만들어진 후 해상도가 최저인 피라미드의 최상단 볼륨에서부터 셀경계표현 방법을 이용하여 조악한 초기 메쉬를 생성한다. 이러한 메쉬를 반복적으로 변형하여 O(3)-인접성 조건하에서 추출한 등밀도점을 잘 근사하도록 하는데, 이를 위해 SWIS (표면축소기반의 등밀도면 재구성법[6]) 알고리즘에서 사용되었던 표면 축소 단계와 평활화 단계를 사용한다. 또한 최종등밀도면의 정밀한 표면을 만들 수 있도록 메쉬를 반복적으로 분할(subdivision)한다. 제안된 방법은 생성되는 표면이 표면의 압축이나 점진적인 전송 등과 같은 다중 해상도 알고리즘에 활용될 수 있다는 장점이 있다.

조직화되지 않은 점군으로부터의 3차원 완전 형상 복원 (Complete 3D Surface Reconstruction from Unstructured Point Cloud)

  • 이일섭;김석일
    • 대한기계학회논문집A
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    • 제29권4호
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    • pp.570-577
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    • 2005
  • In this study a complete 3D surface reconstruction method is proposed based on the concept that the vertices of surface model can be completely matched to the unstructured point cloud. In order to generate the initial mesh model from the point cloud, the mesh subdivision of bounding box and shrink-wrapping algorithm are introduced. The control mesh model for well representing the topology of point cloud is derived from the initial mesh model by using the mesh simplification technique based on the original QEM algorithm, and the parametric surface model for approximately representing the geometry of point cloud is derived by applying the local subdivision surface fitting scheme on the control mesh model. And, to reconstruct the complete matching surface model, the insertion of isolated points on the parametric surface model and the mesh optimization are carried out Especially, the fast 3D surface reconstruction is realized by introducing the voxel-based nearest-point search algorithm, and the simulation results reveal the availability of the proposed surface reconstruction method.