• Title/Summary/Keyword: Shot Peening Treatment

Search Result 42, Processing Time 0.028 seconds

A Study on the Effect of Shot Peened Treatments on the Strength of Carburized Gears (침탄치차의 굽힘강도에 미치는 Shot Peening의 효과에 관한 연구)

  • LYU, Sung-Ki;JEON, Hyung-Ju;Moon, Bong-Ho
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.14 no.9
    • /
    • pp.61-67
    • /
    • 1997
  • Hardened layer and compressive residual stress created by carburized treatment effect on bending strength of gear massively. Also, shot peening treatment improves the strength of carburized gear as it does the hardness and residual stress of surface layer. In these days shot peening techniques are welcomed as one of physical improvement ways around the surface of materials. It is used widely because qualitative analysis of shot peening has become possible and surface treatment can be done with very little costs comparaed to other surface improvement methods. Therefore this study investigates the effect of shot peening in surface shape and bending fatigue strength after doing many kinds of shot peening treatments, then doing fatigue test and also explained characteristics of shot peening gear.

  • PDF

Analysis of the Rolling Contact Fatigue of the Shot Peened Ball Bearing by X-ray Diffraction (X선회절에 의한 SHOT PEENING처리 구름베어링의 구름접촉 피로해석)

  • 이한영
    • Tribology and Lubricants
    • /
    • v.13 no.2
    • /
    • pp.39-45
    • /
    • 1997
  • The shot peening treatment were conducted for improving the strength of rolling contact fatigue of machine element like a gear. This paper was undertaken to analyze the influence of shot peening treatment for inner race of ball bearing on the rolling contact fatigue. Shot peening treatment were applied to the full hardened and the carbonitrided bearing. And the rolling contact fatigue life test and X-ray diffraction test were carried out. The results of this study showed that the fatigue life of ball bearing in the clean and the contaminated oil could be improved by shot peening treatment. This effect was found to be more pronounced to the full hardened bearing. These facts might be due to the generation of compressive residual stress and the strain hardening of surface layer by shot peening treatment. The failure of the shot peened bearing were presumed to initiate at surface.

An Effect of Warm Shot Peening on the Fatigue Behavior of Suspension Coil Springs (현가장치용 코일스프링의 피로특성에 미치는 온간쇼트피닝 가공의 영향)

  • Kim, Ki-Jeon;Chung, Suk-Choo
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.26 no.6
    • /
    • pp.1209-1216
    • /
    • 2002
  • The requirements of coil spring fer higher fatigue strength have been increased to achieve the weight reduction of a vehicle. As the possible increase in fatigue strength by using the conventional shot peening treatment is found to be limited, it is necessary to modify the shot peening treatment. The warm shot peening is a shot peening treatment carried out within warm temperature range. The aim of this paper is to analyze some experimental results concerned with the effect of warm shot peening and to discuss the mechanism of warm shot peening in detail. By the results of rotating bending fatigue test, the fatigue strength of test specimen increases up to 23.8% in the production condition of warm shot peening at 200$\^{C}$ compared with conventional shot peening. The major reason why the warm shot peening is effective to the improvement of fatigue strength is the increase of a compressive residual stress distribution, which can be caused by more effective deformation under the condition of warm temperature.

Effect of Shot Peening on Fatigue Life of Heat Treated Spring Steel (열처리된 스프링강의 피로수명 개선을 위한 쇼트피닝 가공 효과)

  • Lee, Seung-Ho;Shim, Dong-Suk
    • Journal of the Korean Society for Heat Treatment
    • /
    • v.17 no.6
    • /
    • pp.336-341
    • /
    • 2004
  • The effect of shot peening conditions on the fatigue properties of heat-treated spring steel has been investigated by using residual stress measurement and metallography. The mechanical properties of material did not change so much by shot peening. However, the fatigue strength and fatigue life increased about 20% to 40% by 1-step and 2-step shot peening process. The fatigue strength and life were closely related to the value and position of maximum compressive residual stress by shot peening process. In the case of warm shot peening, compressive residual stress of specimens shot peening processed at $200^{\circ}C$ was higher than those of specimens shot peening processed at room temperature, $100^{\circ}C$ and $300^{\circ}C$.

A Study on the Effect of Shot Peened Treatments on the Strength of Carburized Gears (침탄치차의 굽힘강도에 미치는 Shot Peening의 효과에 관한 연구)

  • 류성기;전형주;문봉호
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 1996.11a
    • /
    • pp.959-963
    • /
    • 1996
  • Hardened layer and compressive residual stress created by carburized treatment effect on bending fatigue strength of gear massively. Also, shot peening treatment improves the strength of carburized gear as it does the hardness and residual stress of surface layer. In these days shot peening techniques are welcomed as one of physical improvement ways around the surface of materials. It is used widely because qualitative analysis of shot peening has become possible and surface treatment can be done with very little costs compared to other surface improvement methods. Therefore this study investigates the effect of shot peening in surface shape and bending fatigue strength after doing many kinds of shot peening treatments, then doing fatigue test and also explained characteristics of shot peening gear.

  • PDF

The Improvement of Compressive Residual Stress by Warm Shot Peening (온간 쇼트피닝에 의한 압축잔류응력의 변화)

  • Lee Seung-Ho;Shim Dong-Suk;Kim Gi-Jeon
    • Journal of the Korean institute of surface engineering
    • /
    • v.37 no.5
    • /
    • pp.273-278
    • /
    • 2004
  • The requirements of getting spring steel with higher fatigue strength have been increased to achieve the weight reduction of a vehicle. As the possible increment in fatigue strength by using the conventional shot peening treatment is found to be limited, it is necessary to modify the shot peening treatment. In this study, to investigate the effects of warm shot peening on increasing fatigue strength, tests are conducted on spring steel SAE9524. By the results of rotating bending fatigue tests, the fatigue strength increases up to 23.8% in warm shot peening specimens at $200^{\circ}C$ compared with conventional shot peening. The major reason why the warm shot peening is effective to the improvement of fatigue strength is the increment of the compressive residual stress, which can be effectively formed by shot peening under the condition of warm temperature than room temperature.

A Study on the Effect of the Shot Peening in SCM420H Planetary Gear (SCM420H 유성기어의 쇼트피닝 효과에 관한 연구)

  • Ahn, In-Hyo;Ahn, Min-Ju;Lyu, Sung-Ki
    • Journal of the Korean Society of Safety
    • /
    • v.26 no.1
    • /
    • pp.15-20
    • /
    • 2011
  • This study deals with the effect of the shot peening in SCM420H planetary gears. The hardness and roughness of the gear surface can be improved by shot blast and shot peening. there in, the shot peening techniques are welcomed especially as one of the physical surface improvement methods. The two treatments are used widely, because of the qualitative analysis of shot blast and shot peening has become possible and the surface treatment can be done with little costs compared with other surface improvement methods. Therefore, this study investigates the effects of shot blast and shot peening in surface shape. The fatigue strength test at a constant stress amplitude is performed by using an electrohydraulic serve-controlled pulsating tester. And fatigue test also explained characteristics of shot blast and shot peening of planetary gears.

A Study on Corrosive Behavior of Spring Steel by Shot-Peening Process (쇼트피닝 가공을 통한 스프링강의 부식거동에 관한 연구)

  • An, Jae-Pil;Park, Keyung-Dong
    • Proceedings of the KSME Conference
    • /
    • 2004.11a
    • /
    • pp.325-330
    • /
    • 2004
  • Recently, the request for the high strength of material is more and more increased in the area of industrial environment and machinery. To accomplish the high strength of materials, carbonizing treatment, nitrifying treatment, shot-peening method are representatively applied, however, shot-peening method is generally used among the surface processes. Shot peening is a cold working process used to impact Compressive residual stressed in the exposed surface layers. Benefits due to shot peening are increase in resistance to fatigue, stress corrosion cracking, fretting, galling, erosion and closing of pores. In this study, the influence of shot peening on the corrosion was investigated on spring steel immersed in 3.5% NaCl. The immersion test as performed on the two kinds of specimens. Corrsion potential, polarization curve, residual stress and etc, were investigated from experiment results. From test result the effect of shot peening on the corrosion was evaluated. The important results of the experimental study on the effects of shot peened on the environment corrosion of spring steels are as follows; In case of corrosion potential, shot peened specimen shows more activated negative direction as compared with parent mental. Surface of specimen, which is treated with the shot peened is placed as more activated state against inner base metal. It can cause t도 anti-corrosion effect on the base metal.

  • PDF

EFFECT OF COMPRESSIVE RESIDUAL STRESS FOR CORROSION PROPERTY OF SUP-9 STEEL USING AS SUSPENSION MATERIAL

  • Park, K.D.;Ki, W.T.;Shin, Y.J.;Ryu, H.J.
    • International Journal of Automotive Technology
    • /
    • v.8 no.3
    • /
    • pp.343-349
    • /
    • 2007
  • One of the useful technologies for light-weightening of components required in the automobile and machine industry is to use high strength materials. To improve material properties, the carbonizing treatment, nitrifying treatment, and shot-peening method are representatively applied. However, the shot-peening method is generally used to remove surface defect on steel and to improve the fatigue strength of the surface. Benefits of shot-peening are increasing resistance against fatigue, stress corrosion cracking, fretting, galling, erosion and closing of pores. In this paper, the effect of shot-peening on the corrosion of SUP-9 steel immersed in a 3.5% NaCl solution and corrosion characteristics from heat treatment during the shot peening process has been investigated. The immersion test was performed on four kinds of specimens. Corrosion potential, the polarization curve, residual stress etc. Were analyzed from the experimental results.

The Improvement of Fatigue Properties by 2-step Shot Peening (2단쇼트피닝에 의한 피로특성의 향상)

  • 이승호;심동석
    • Journal of the Korean institute of surface engineering
    • /
    • v.36 no.6
    • /
    • pp.475-479
    • /
    • 2003
  • In this study, to investigate the effects of 2-step shot peening at the surface of spring steel, tests are conducted on spring steel and shot peened specimens. Various tests are accomplished to evaluate mechanical properties influenced by shot peening process, and fatigue tests are also performed to evaluate the improvement of fatigue strength. And then the residual stresses are examined. The mechanical properties of material did not change so much by shot peening. However, the fatigue strength of notched specimen remarkably increased. In the case of 1-step shot peening, fatigue strength increased by about 20% than unpeened specimen. Especially, in the case of 2-step shot peening, fatigue strength increased by about 40%, because the residual compressive stress at surface was higher than that of 1-step shot peened specimen. The fatigue strength and life are closely related to the value and position of maximum compressive residual stress by shot peening.