• 한국공작기계학회:학술대회논문집
• /
• 한국공작기계학회 2001년도 추계학술대회(한국공작기계학회)
• /
• pp.155-160
• /
• 2001

In the use of glass fiber reinforced plastics(GFRP) it is often necessary to cut the components, but the cutting of GFRP is often made difficult by the delamination of the compositions and short tool life. Experimental investigation was conducted to evaluate the chip formation of the glass fiber reinforced plastics during orthogonal cutting. The chip formation process, cutting force, and thrust force were studied. The chip formation processes were studied through the use of quick-stop device. Chip-tool contact areas were obtained with the use of the quick-stop device, and observed using optical microscopy after polishing. Cutting force and thrust force were measured through the use of the tool dynamometer.

• 대한기계학회논문집A
• /
• 제20권4호
• /
• pp.1216-1224
• /
• 1996

In the use of glass fiber reinforced plastics it is often necessary to cutting the components, but the cutting GFRP is often made difficult by the delamination of composites and the short tool life. In this paper, the machinability of GFRP by mean of tool materials and type was experimentally investigated. By proper selection of cutting tool material and type excellent machining of this workpiece is achieved. The surface quality relate closely with the feed rate and cutting tools.

• Fibers and Polymers
• /
• 제2권1호
• /
• pp.163-172
• /
• 2001

To determine three-dimensional fiber orientation states in injection-molded short fiber composites a CLSM (Confocal Laser Scanning Microscope) is used. Since the CLSM optically sections the composites, more than two cross-sections either on or below the surface of the composite can be obtained. Three dimensional fiber orientation states can be determined with geometric parameters of fibers on two parallel cross-sections. For experiment, carbon fiber reinforced polystyrene is examined by the CLSM. Geometric parameters of fibers are measured by image analysis. In order to compactly describe fiber orientation states, orientation tensors are used. Orientation tensors are determined at different positions of the prepared specimen. Three dimensional orientation states are obtained without the difficulty in determining the out-of-plane angles by utilizing images on two parallel planes acquired by the CLSM. Orientation states are different at different positions and show the shell-core structure along the thickness of the specimen.

• Composites Research
• /
• 제24권4호
• /
• pp.41-47
• /
• 2011

본 연구는 사출 성형 공정을 통하여 제작되는 단섬유강화 플라스틱 복합재료의 구조해석 기법에 관한 내용으로 소재의 이방성 기계물성을 예측하고 이를 구조해석에 적용하도록 하였다. 사출 성형 공정을 통하여 제작되는 단섬유강화 플라스틱 복합재료의 구조해석에 있어서 기존의 경우는 일반적으로 소재의 기계적 물성을 균질 등방성 탄성 모델로 이용하여 왔으나, 실제 부품 파손 모드와 크게 상이한 경우가 많다. 이러한 점을 극복하고자 사출 성형 g,름 해석, 일방향성 복합재료의 Halpin-Tsai 식과 배향 평균 모델을 도입하여 단섬유강화 플라스틱 복합재료의 섬유배향 효과가 고려되도록 새로운 구조해석 시스템을 개발하였다. 해석의 정확도는 시편시험 결과와의 비교를 통하여 검증하였으며, 섬유 배향 및 웰드라인 영향 및 섬유 함량에 따른 변화가 해석에 장 반영됨을 확인하였다. 또한 자동차 부품에 개발된 해석 시스템을 적용하여 균질 등방 모델과 달리 부품의 위치별로 다른 기계적 성능이 반영되고, 사출 게이트 위치에 따라 유리섬유 배향이 변화하여 부품의 성능이 달라짐을 확인하였다.

• 대한기계학회논문집
• /
• 제18권1호
• /
• pp.24-33
• /
• 1994

The main applications of CFRP are sports, aerospace and general industrial uses including automobiles. As this application fields expands the opportunity of machining, but CFRP is difficult to cut because of delamination of the composites and the short tool life. In this paper, the machinability of multidirectional CFRP by means of ultrasonic vibration cutting, which has been verified experimentally investigated.The experimentally to be highly effective in view of cutting force and surface quality.

• 대한기계학회:학술대회논문집
• /
• 대한기계학회 2001년도 추계학술대회논문집A
• /
• pp.778-784
• /
• 2001

Injection molding is a very important industrial process for the manufacturing of plastics objects. During an injection molding process of composites, the fiber-matrix separation and fiber orientation are caused by the flow of molten polymer/fiber mixture. As a result, the product tends to be nonhomogeneous and anisotropic. Hence, it is very important to clarify the relations between separation orientation and injection molding conditions. So far, there is no research on the measurement of fiber orientation using image processing. In this study, the effects of fiber content ratio and molding condition on the fiber orientation-angle distributions are studied experimentally. Using the image processing method, the fiber orientation distribution of weld-line parts in injection-molded products is assessed. And the effects of fiber content and injection molding conditions on the fiber orientation functions are also discussed.

• 비파괴검사학회지
• /
• 제23권5호
• /
• pp.429-438
• /
• 2003

본 연구에서는 연속형 일방향 및 수자직 유리섬유강화 복합재료로 인장 시험편을 만들어 AE 특성에 대한 섬유배향 효과를 살펴보았다. AE 신호들을 STFT 처리하여 특성별로 분류하였으며, 반사식 및 투과식 편광현미경을 이용하여 시험편의 손상영역을 관찰하였다. 저주파수 대역의 약한 AE 신호들은 모재 및 계면에서의 손상으로 나타났으며, 높은 진폭의 고주파수 대역 AE 신호들은 섬유 파단에 기인하였다. 섬유 파단 과정에서 발생하는 고진폭의 AE 사상률을 기본 특성 데이터로 하여 다른 섬유배향과 노치방향을 가진 복합재에서의 파괴과정을 특징지을 수 있었다. 결론적으로, AE범은 연속형 유리섬유 강화 복합재의 파괴거동을 탐지하는데 있어 유용함을 알 수 있었다.

• 비파괴검사학회지
• /
• 제25권6호
• /
• pp.451-458
• /
• 2005

The effects of fiber orientation on acoustic emission(AE) characteristics have been studied for various composite laminates. Reflection and transmission optical microscopy were used to investigate the damage zone of specimens. AE signals were classified through short time Fourier transform(STFT) as different types: AE signals with a high intensity and high frequency band were due to fiber fracture, while weak AE signals with a low frequency band were due to matrix cracking and/or interfacial cracking. Characteristic feature in the rate of hit-events having high amplitudes showed a procedure of fiber breakages, which expressed the characteristic fracture processes of notched fiber-reinforced plastics with different fiber orientations. As a consequence, the behavior of fracture in the continuous composite laminates could be monitored through nondestructive evaluation(NDE) using the AE technique.

• Korea-Australia Rheology Journal
• /
• 제12권2호
• /
• pp.125-133
• /
• 2000

The present work is aimed at performing injection molding filling simulation of fiber suspension in polymer based matrix. The numerical simulation incorporates the coupling effect between the flow field and the fiber orientation state together with in-plane velocity gradient effect with recently proposed closure approximations. Predicted orientation components are compared with available experimental data of a film-gated strip and a center-gated disk. Predictions with IBOF closure approximation show excellent behaviors with regard to accuracy and numerical efficiency. However, predicted results seem to have consistent errors in comparison with experimental data. Diffusivity term which accounts for fiber-fiber interaction might have to be modified.

• Advanced Composite Materials
• /
• 제16권2호
• /
• pp.181-194
• /
• 2007

This paper presents the mechanical properties of a composite consisting of acrylonitrile-butadiene-styrene (ABS) resin mixed with carbon fiber reinforced plastics (CFRP) pieces (CFRP/ABS). CFRP pieces made by crushing CFRP wastes were utilized in this material. Nine kinds of CFRP/ABS compounds with different weight fraction and size of CFRP pieces were prepared. Firstly, tensile and flexural tests were performed for the specimens with various CFRP content. Next, fracture surfaces of the specimens were microscopically observed to investigate fracture behavior and fiber/resin interface. Finally, the tensile modulus and strength were discussed based on the macromechanical model. It is found that the elastic modulus increases linearly with increasing CFRP content while the strength changes nonlinearly. Microscopic observation revealed that most carbon fibers are separated individually and dispersed homogeneously in ABS resin. Epoxy resin particles originally from CFRP are dispersed in ABS resin and seem to be in good contact with surrounding resin. The modulus and strength can be expressed using a macromechanical model taking account of fiber orientation, length and interfacial bonding in short fiber composites.