• Title/Summary/Keyword: Short Circuit Time Ratio

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A Study on Bead Height Control of GMAW by Short Circuit Time Ratio (단락시간비를 이용한 GMAW의 비드 높이 제어에 관한 연구)

  • 감병오;조상명;김상봉
    • Journal of Ocean Engineering and Technology
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    • v.16 no.2
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    • pp.53-59
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    • 2002
  • This paper shows the experimental results controlling the height of surface and back bead in GMAW by analyzing the unexpected gaps between base metals produced in welding and by controlling welding velocity due to the variation of the gap between base metals in thin-plate welding. The back bead behavior and burn-through in I-type butt joint $CO_2$ welding of thin mild steel are analyzed in the views of short circuit time ratio and short circuit frequency. It is shown through experimental consideration that the short circuit time ratio method is more reasonable than the short circuit frequency method in analyzing the formulation of back bead under changing the gap between base metals. Based on the these results, welding manipulator is designed so as to satisfy the bead height control in real time by measuring the short circuit time ratio. To show the effectiveness of the developed bead formulation control system, the experiment is implemented under two welding conditions such as increasing gap from 0mm to 0.8mm and gradually increasing gap from 0mm to 1.2mm. The experimental results show that the bead formulation can be controlled uniformly in spite of the variation of the gap between base metals.

Effect of Short Circuit Time Ratio and Current Control Pattern on Spatter Generation in $CO_2$ Welding ($CO_2$용접의 스패터 발생에 미치는 단락시간비 및 단락전류 파형제어의 영향)

  • 조상명
    • Journal of Welding and Joining
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    • v.21 no.1
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    • pp.48-53
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    • 2003
  • The object of this study is to examine the effect of short circuit time ratio (SCTR) and current rise delay time (Td) on the spatter generation at low and medium current range in $CO_2$ welding. The spatter was evaluated by the weight generated in the welding of bead-on-plate for 30 seconds (3 times). Td was varied by order of 0, 0.4, 0.8 and 1.2 msec. At each Td, the short circuit time ratio was varied by the output voltage of the welding power source. In the low current range, it was found that the optimum SCTR was 20~25%, and the minimum spatter generation weight was obtained in the case of Td=0.4msec and SCTR=22% even though the remarkable difference was not showed by the application of Td. In the medium current range, it was confirmed that the arc was stable though the SCTR was increased from 20% to 40% by the control of current wave. Spatter generation weight depended on the variation of Td, and the lowest value of spatter generation weight occurred at Td=0.8~1.2msec.

Effect of S on Spatter Generation and Droplet Transfer Phenomena of MAG Welding (MAG용접의 스패터 발생 및 용적이행현상에 미치는 S의 영향)

  • 안영호;이종봉;최원규
    • Journal of Welding and Joining
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    • v.19 no.5
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    • pp.486-491
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    • 2001
  • The effect of S content in welding wires on spattering characteristics and droplet transfer phenomena was studied. In MAG welding using 80%Ar-$20%CO_2$ shielding gas, spattering characteristics and droplet transfer phenomena were varied with S content of wire. Sulfur addition in wire reduced surface tension of droplet and weld pool, and made arc more stable in MAG welding. With increasing S content, the spattering ratio and the ratio of large size spatter ($d{\geq}1.0mm$) were reduced in short circuit transfer mode. In spray transfer mode, spattering ratio, however was increased when sulfur was added more than 0.020wt.% because surface tension of droplets and weld pool was reduced too much even though arc stability was improved.

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Short Circuit Tests of the Three-Phase DC Reactor Type Fault Current Limiter in Changing of Turns Ratio of Transformers (변압기 권선비의 변화에 따른 3상 DC 리액터형태 한류기의 단락실험)

  • Lee, Eung-Ro;Lee, Chan-Ju;Lee, Seung-Je;Go, Tae-Guk;Hyeon, Ok-Bae
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.51 no.6
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    • pp.267-272
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    • 2002
  • This Paper deals with the short circuit tests of the three-Phase DC reactor type fault current limiter (FCL) in changing of turns ratio of transformers. The experiment of this paper is a preliminary step to develop the FCL's faculties for an application to high voltage transmission line. So, superconducting coil was made of Nb-Ti, low temperature superconductor, and the ratings of the power system of experimental circuit are 400V/7A class. A three-phase DC reactor type FCL consists of three transformers, six diodes, one superconducting coil and one cryostat. The important point of experimental analysis is transient period, the operating lagging time of circuit breaker. As the results of the experiment, the values are referred to the limitation rate about 77% and 90% when the turns ratio of transformer was 1:1 and 2:1 respectively.

Effect of Si on Spatter Generation and Droplet Transfer Phenomena of MAG Wwlding (MAG 용접의 스패터 발생 및 용적이행현상에 미치는 Si의 영향)

  • 안영호;이종봉;엄동석
    • Journal of Welding and Joining
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    • v.17 no.3
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    • pp.36-43
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    • 1999
  • The effect of Si content in welding wires on spattering characteristics and droplet transfer phenomena was studied. In MAG welding using 80% Ar-20% $CO_2$ shielding gas, spattering characteristics and droplet transfer phenomena were varied with Si content of wire. With increasing Si content, the spattering ratio and the ratio of large size spatter $(d\geq1.0mm)$ were increased. The increase of Si content in molten metal made surface tension increase due to reduction of oxygen content, which resulted from deoxidizing action of silicon. The increase of surface tension resulted in unstable transfer phenomena and arc instability in both short circuit and spray region. With changing Si content of wire, spattering characteristics and droplet transfer phenomena was directly influenced by the variation of surface tension, compared with the effect of arc stability.

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Effect of Ti on Spatter Generation of $CO_2$Welding ($CO_2$용접시 Spatter발생에 미치는 Ti의 영향)

  • 안영호;이종봉;방국수;엄동석
    • Journal of Welding and Joining
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    • v.14 no.5
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    • pp.106-112
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    • 1996
  • The effects of Ti addition in welding wire on the spatter generation and the droplet transfer phenomena were investigated. With increasing Ti content the spattering rate was decreased but the ratio of large size spatter (D $\geq$ 1. 0mm) was increased in both short circuit and globular transfer mode of $CO_2$welding. In short circuit transfer region, the arcing time was increased and the droplet transfer frequency was decreased with increasing Ti content In globular transfer region, the transition current and voltage to globular transfer was lowered and the welding condition region for stable globular transfer was widened with increasing Ti content.

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Design of the 140W level-small sized LED Power Control Circuit (140W 급-저면적 LED 전원 제어 회로 설계)

  • An, Ho-Myoung;Lee, Juseong;Kim, Byungcheul
    • The Journal of Korea Institute of Information, Electronics, and Communication Technology
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    • v.11 no.5
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    • pp.586-592
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    • 2018
  • In this paper, HIC with various functions is proposed for the design 140W LED power control circuit. The proposed HIC integrates constant voltage/constant current circuit, short circuit protection circuit, internal constant voltage circuit, and dimmer circuit, thereby reducing the horizontal length of the PCB by 16% comparing with the conventional system. Through various experiments, we verified the performance of each block implemented inside of HIC with numerical results. (Constant voltage variation ratio: 2.9%, dimmer circuit duty variation within 5%, stable short protection at 720 mA) Since the PCB area can be significantly reduced by applying the proposed HIC. It is possible to reduce the PCB manufacturing time which takes up most of the manufacturing time, however, It is expected that the faulted power module can be replaced without replacing the whole PCB, so that maintenance / repair can be made easier.

The Changes of Short Circuit Current Density according to the Post-annealing Temperature of Organic Materials in the Hybrid Photovoltaics (하이브리드 태양전지 제작에 있어서 유기물의 후열처리 온도에 따른 단락전류밀도의 변화)

  • Gwon, Dong-Oh;Shin, Min Jeong;Ahn, Hyung Soo;Yi, Sam Nyung
    • Journal of Advanced Marine Engineering and Technology
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    • v.39 no.1
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    • pp.81-85
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    • 2015
  • The organic/inorganic hybrid photovoltaic devices have been studied using Poly(3-hexylthiophene-2,5-diyl) (P3HT) : [6, 6]-Phenyl C61 butyric acid methyl ester (PCBM) and GaN. We traced the effect of short circuit current density with different annealing method under the various concentration and ratio of P3HT:PCBM. During the pre-annealing course, the heat treatments were performed each time at low temperature after the organic layer coated and the samples were heated at high temperature through one or two steps under the post-annealing process. It revealed that the samples with post-annealing process had higher values of short circuit current density than the other samples upon pre-annealing. And the interesting high short circuit current density features were observed at 1:1 mixing ratio and 1wt% of P3HT:PCBM.