• Title/Summary/Keyword: Shop Operation

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Fiber Laser Welding in the Car Body Shop - Laser Seam Stepper versus Remote Laser Welding -

  • Kessler, Berthold
    • Journal of Welding and Joining
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    • v.31 no.4
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    • pp.17-22
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    • 2013
  • The excellent beam quality of high power fiber lasers are commonly used for remote welding applications in body job applications. The Welding speed and productivity is unmatched with any other welding technology including resistance spot welding or traditional laser welding. High tooling cost for clamping and bulky safety enclosures are obstacles which are limiting the use. With the newly developed Laser stitch welding gun we have an integrated clamping in the process tool and the laser welding is shielded in a way that no external enclosure is needed. Operation of this laser welding gun is comparable with resistance spot welding but 2-times faster. Laser stitch welding is faster than spot welding and slower than remote welding. It is a laser welding tool with all the laser benefits like welding of short flanges, weld ability of Ultra High Strength steel, 3 layers welding and Aluminium welding. Together with low energy consumption and minimum operation cost of IPG fiber laser it is a new and sharp tool for economic car body assembly.

A Study on the Performance Criteria of Smoke Control System for Underground Spaces Through Numerical Analysis (수치해석을 통한 지하공간의 제연설비 성능기준 검토)

  • Ahn, Chan-Sol;Chae, Han-Sic;Kim, Hyeung-Youl
    • Proceedings of the Korea Institute of Fire Science and Engineering Conference
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    • 2008.11a
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    • pp.356-362
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    • 2008
  • This study is intended to evaluate the characteristics of smoke spreading and the appropriateness of evacuation time extended by operation of smoke control system during fire within the underground space of the building structured in compliance with the smoke control system performance criteria from the local fire safety standard in Korea. As a preceding review of this study, the combustibles was categorized and identified their heat release rates. For validate the estimated values, modeling a single underground shop was carried out. And a numerical analysis both in case of smoke control system in operation and the system not in operation was carried out of underground space. From the viewpoint of securing the evacuation time, the results were compared in an attempt to assess the appropriateness of the fire safety criteria.

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조선 도장 공장 운영 방안 수립에 관한 연구

  • 최동희;박주철
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2001.10a
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    • pp.286-289
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    • 2001
  • This paper deals with the procedures of effective mid-term Operation Planning establishment for painting shop in shipbuilding. and develop prototype system. In general, the block painting process consists of two stages such as blasting operation for surface preparation and painting operation for paint application for blocks. Weather condition is a potent Influence on those operations. The procedures consists of four steps, Load analysis, Generate alternative simulation plan. Implementation of Allocation automation module and Compare result of each simulation plan. Explain of each step. as follows, 1.step, Load analysis measure amount of assigned workload and manhour. 2.step, simulation scheme include alterable control variable such as overtime, weather. Auto allocating module carry out feasibility of simulation plan. 3.step, Allocation automation module are composed of three algorithms, as followings: - the block allocation algorithm that determines the number of blocks to be processed each day, - the team allocation algorithm that allocates blocks to worker groups. - the block arrangement algorithm that arrange blocks in blasting and painting cells. Since the block arrangement algorithm is conducted simultaneously with the team allocation algorithm, the total structure of the operating algorithms is considered to have two phases: first, daily load balancing with capacity limit and second, team allocation considering arrangement each day 4 step, Comparing result of each simulation plan. and select best simulation plan.

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Applications of bridge information modeling in bridges life cycle

  • Marzouk, Mohamed M.;Hisham, Mohamed;Al-Gahtani, Khalid
    • Smart Structures and Systems
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    • v.13 no.3
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    • pp.407-418
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    • 2014
  • The purpose of this paper is to present an Integrated Life Cycle Bridge Information Modeling that can be used throughout different phases of the bridge life cycle including: design, construction, and operation and maintenance phases. Bridge Information Modeling (BrIM) has become an effective tool in bridge engineering and construction. It has been used in obtaining accurate shop drawings, cost estimation, and visualization. In this paper, BrIM is used as an integrated tool for bridges life cycle information modeling. In the design phase, BrIM model can be used in obtaining optimum construction methods and performing structural advanced analysis. During construction phase, the model selects the appropriate locations for mobile cranes, monitors the status of precast components, and controls documents. Whereas, it acts as a tool for bridge management system in operation and maintenance phase. The paper provides a detailed description for each use of BrIM model in design, construction, and operation and maintenance phases of bridges. It is proven that BrIM is an effective tool for bridge management systems throughout their life phases.

Suggestions for better HACCP system operation in butcher shops (식육판매장의 HACCP system 운용 개선을 위한 제언)

  • Hong, Chong-Hae;Kang, Cheon-Kun
    • Korean Journal of Veterinary Service
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    • v.35 no.4
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    • pp.321-325
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    • 2012
  • Hazard Analysis Critical Control Point (HACCP) system application is expanded to food chain from farm to table to supply safe livestock products with consumers in Korea. The objectives of this study were to analyze the HACCP operating conditions in butcher shops and to suggest for better HACCP implementation. We analyzed the HACCP inspection reports for butcher shops implemented by the Korea Livestock Products HACCP Accreditation Service from 2007 to 2009 and from 2010 to 2012 to compare the rate of HACCP non-compliances. The overall rate of non-compliances was higher in 2010~2012 than 2007~2009. The current inadequate HACCP operating level was directly related with the business size. Ninety-nine percent of the butcher shops were very small business with under 10 employees in Korea, and these small-sized businesses usually had great difficulties in implementing HACCP due to lack of technical expertise and financial resources. To overcome the obstacles and to facilitate more effective HACCP application and operation in butcher shops, government should play a leading role in developing flexible and simplified HACCP-based system which merges both the pre-requisite and HACCP principles.

An On-line System Architecture for Remote Energy Monitoring of CNC Machine Tools (CNC 기계의 원격 에너지 모니터링을 위한 온라인 시스템 구조)

  • Nam, Sung-Ho;Song, Ki-Hyeong;Baek, Jae-Yong;Lee, Dong-Yoon;Ryu, Kwang-Yeol
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.5
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    • pp.480-485
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    • 2013
  • Enhancing energy efficiency of machine tools causes substantial impacts on the manufacturing industries, to cope with the competitive introduction of the total energy management strategies. Real-time energy monitoring is essential to identify energy consumption patterns of the machine tools and correlate them with the energy management strategy. Integrated analysis of machine tool's operation status and the corresponding energy usage is most important to accurately evaluate the energy efficiency under the various machining process environments. This paper proposes a system architecture to realize the online energy monitoring system and the embedded energy monitoring approach interconnected with the CNC kernel. The shop-floor operation management system is presented to integrate the proposed online energy monitoring approach.

A Study on Optimal Electric Load Distribution and Generator Operating Mode Using Dynamic Programming (동적계획법을 이용한 발전기의 운전모드 및 최적부하 배분에 관한 연구)

  • H-H Yoo
    • Journal of Advanced Marine Engineering and Technology
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    • v.26 no.3
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    • pp.313-319
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    • 2002
  • Since the oil crisis in 1970, a great deal of effort has been made to develop automatic electric load sharing systems as a part of the efforts to save energy. A large scale electric generating system composes more than two generators whose characteristics may be different. When such a system is operated individually or in parallel, the lagrange multiplier's method has difficulty in achieving optimal load distribution because generators usually have the limitations of the operating range with inequality constraints. Therefore, a suitable operating mode of generators has to be decided according to the selection of the generators to meet electric power requirements at the minimum cost. In this study, a method which solves the optimal electric load distribution problem using the dynamic programming technique is proposed. This study also shows that the dynamic programming method has an advantage in dealing with the optimal load distribution problem under the limitations of the operating range with inequality constraints including generator operation mode. In this study, generator operating cost curve of second order equation by shop trial test results of diesel generators are used. The results indicate that the proposed method can be applied to the ship's electric generating system.

A Method of Eliminating Exceptional Elements Attaining Minimum Machine Duplications and Intercell Moves In Cellular Manufacturing Systems (기계중복과 셀간 이동수의 최소화가 가능한 예외적 요소의 제거 방법 : 비용 및 설치대수 제약 고려)

  • Jang, Ik;Yun, Chang-Won;Chung, Byung-Hee
    • Journal of the Korean Operations Research and Management Science Society
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    • v.23 no.4
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    • pp.87-96
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    • 1998
  • Using the concept of cellular manufacturing systems(CMS) in job shop manufacturing system is one of the most innovative approaches to improving plant productivity. However. several constraints in machine duplication cost, machining capability, cell space capacity, intercell moves and exceptional elements(EEs) are main problems that prevent achieving the goal of maintaining an ideal CMS environment. Minimizing intercell part traffics and EEs are the main objective of the cell formation problem because it is a critical point that improving production efficiency. Because the intercell moves could be changed according to the sequence of operation, it should be considered in assigning parts and machines to machine ceil. This paper presents a method that eliminates EEs under the constraints of machine duplication cost and ceil space capacity attaining two goals of minimizing machine duplications and minimizing intercell moves simultaneously. Developing an algorithm that calculates the machine duplications by cell-machine incidence matrix and part-machine Incidence matrix, and calculates the exact intercell moves considering the sequence of operation. Based on the number of machine duplications and exact intercell moves, the goal programming model which satisfying minimum machine duplications and minimum intercell moves is developed. A linear programming model is suggested that could calculates more effectively without damaging optimal solution. A numerical example is provided to illustrate these methods.

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Optimal Cutting Condition of Tool Life in the High Speed Machining by Taguchi Design of Experiments (다구찌 실험 계획법을 이용한 고속가공에서 공구수명 조건의 최적화)

  • Lim, Pyo;Yang, Gyun-Eui
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.5 no.4
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    • pp.59-64
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    • 2006
  • High Speed Machining(HSM) reduces machining time and improves surface accuracy because of the high cutting speed and feedrate. Development of HSM makes it allowable to machine difficult-to-cut material and use small-size-endmill. It is however limited to cutting condition and tool material. In the machining operation, it is important to check main parameter of tool life and select optimal cutting condition because tool breakage can interrupt progression of operation. In this study, cutting parameters are determined to 3 factors and 3 levels which are a spindle speed, a feedrate and a width of cut. Experiment is designed to orthogonal array table for L9 with 3 outer array using Taguchi method. Also, it is proposed to inspect significance of the optimal factors and levels by ANOVA using average of SN ratio for tool life. Finally, estimated value of SN ratio in the optimal cutting condition is compared with measured one in the floor shop and reduction of loss is predicted.

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Linear Programming Applications to Managerial Accounting Decision Makings (선형계획법을 이용한 관리회계적 의사결정)

  • Song, Han-Sik;Choi, Min-Cheol
    • Asia-Pacific Journal of Business
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    • v.9 no.4
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    • pp.99-117
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    • 2018
  • This study has investigated Linear Programming (LP) applications to special decision making problems in managerial accounting with the help of spreadsheet Solver tools. It uses scenario approaches to case examples having three products and three resources in make-and-supply business operations, which is applicable to cases having more variables and constraints. Integer Programmings (IP) are applied in order to model situations when products are better valued in integer values or logical constraints are required. Three cases in one-time-only special order decisions include Goal Programming approach, Knapsack problems with 0/1 selections, and fixed-charge 0/1 integer modelling techniques for set-up operation costs. For the decisions in outsourcing problems, opportunity-costs of resources expressed by shadow-prices are considered to determine their precise contributions. It has also shown that the improvement in work-shop operation for an unprofitable product must overcome its 'reduced cost' by the sum of direct manufacturing cost savings and its shadow-price contributions. This paper has demonstrated how various real situations of special decision problem in managerial accounting can be approached without mistakes by using LP's and IP's, and how students both in accounting and management science can acquire LP skills in their education.