• Title/Summary/Keyword: Shop Operation

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Determination of the Optimal Job Sequence on the Flow-Shop Type FMS Considering the AGVs' Entering Interval (AGV 투입간격을 고려한 Flow Shop형 FMS의 최적작업순서 결정)

  • ;;Yang, Dae Yong
    • Journal of the Korean Operations Research and Management Science Society
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    • v.17 no.3
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    • pp.47-57
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    • 1992
  • The purpose of this paper is to improve the operation performance of unit-load Automated Guided Vehicles (AGV's) used as a carrier and mobile workstation in a flow-shop type flexible manufacturing system. An algorithm is developed to determine the optimal job sequence which minimizes the vehicle idle time on the line and the production makespan by the use of the entering interval and travel time between workcenters. An entering times of AGV's and the minimum number of AGV's required are calculated by optimal job sequence. When the numbe rof AGV's is limited, enterling times of AGV's are adjusted to maximize the efficient use of vehicles. A numerical example is given to illustrate the application of the algorithm.

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Preemptive Goal Programming Based Heuristic Methods for Reentrant Flow Shop Planning with Bi-Objective (재방문이 있는 흐름공정의 이종목적 계획을 위한 우선순위 목표계획법 기반의 휴리스틱 방법)

  • Cho, Hang-Min;Jeong, In-Jae
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.35 no.3
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    • pp.240-246
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    • 2012
  • 논문은 병렬 설비로 이루어진 다수의 단계를 포함하는 재방문이 있는 혼합흐름공정의 계획 문제를 다룬다. 재방문작업에서 제품은 몇몇 공정을 여러 번 방문하게 되고 이로 인하여 재공의 혼잡과 장비의 유휴의 원인이 된다. 이 상황에서는 생산성과 고객 만족도를 향상 시키는 것이 중요한 이슈이다. 따라서 본 논문은 혼합흐름공정에서 스루풋을 최대화하고 지연된 고객 수요를 최소화하기 위해 우선순위 목표계획법 기반의 휴리스틱 방법들을 제안한다. 그리고 이 휴리스틱 방법은 이전 문헌에서 제시된 방법과 비교하여 성능을 비교하였다.

-A Study on the DNC System with the Function of Process Monitoring and Control- (공정관리 기능을 강화한 DNC 시스템 구현에 관한 연구)

  • 김채수;심문보
    • Journal of the Korea Safety Management & Science
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    • v.5 no.2
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    • pp.87-98
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    • 2003
  • With the development of CNC(Computer Numerical Control) and communication technology, the connotation and functions of Distributed Numerical Control have been greatly enlarged. In this study, we develop and implement a Distributed Numerical Control system that has real time and multi-tasking operation capability for the machining cell with various NC(Numerical Control) and CNC machines. With the consideration of economy, generalization and extension, this system is interfaced with Shop Floor Control System, Machine Control System and Tool Preparation System using advanced networking method. In the implementation phase, we use the ORACLE DBMS (Database Management System) as the DBMS and Microsoft Visual C++ as the programming tools.

A Genetic Algorithm A, pp.oach for Process Plan Selection on the CAPP (CAPP에서 공정계획 선정을 위한 유전 알고리즘 접근)

  • 문치웅;김형수;이상준
    • Journal of Intelligence and Information Systems
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    • v.4 no.1
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    • pp.1-10
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    • 1998
  • Process planning is a very complex task and requires the dynamic informatioon of shop foor and market situations. Process plan selection is one of the main problems in the process planning. In this paper, we propose a new process plan selection model considering operation flexibility for the computer aided process planing. The model is formulated as a 0-1 integer programming considering realistic shop factors such as production volume, machining time, machine capacity, transportation time and capacity of tractors such as production volume, machining time, machine capacity, transportation time capacity of transfer device. The objective of the model is to minimize the sum of the processing and transportation time for all parts. A genetic algorithm a, pp.oach is developed to solve the model. The efficiency of the proposed a, pp.oach is verified with numerical examples.

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Machine Learning based on Approach for Classification of Abnormal Data in Shop-floor (제조 현장의 비정상 데이터 분류를 위한 기계학습 기반 접근 방안 연구)

  • Shin, Hyun-Juni;Oh, Chang-Heon
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.21 no.11
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    • pp.2037-2042
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    • 2017
  • The manufacturing facility is generally operated by a pre-set program under the existing factory automation system. On the other hand, the manufacturing facility must decide how to operate autonomously in Industry 4.0. Determining the operation mode of the production facility itself means, for example, that it detects the abnormality such as the deterioration of the facility at the shop-floor, prediction of the occurrence of the problem, detection of the defect of the product, In this paper, we propose a manufacturing process modeling using a queue for detection of manufacturing process abnormalities at the shop-floor, and detect abnormalities in the modeling using SVM, one of the machine learning techniques. The queue was used for M / D / 1 and the conveyor belt manufacturing system was modeled based on ${\mu}$, ${\lambda}$, and ${\rho}$. SVM was used to detect anomalous signs through changes in ${\rho}$.

Decision Tree based Scheduling for Static and Dynamic Flexible Job Shops with Multiple Process Plans (다중 공정계획을 가지는 정적/동적 유연 개별공정에 대한 의사결정 나무 기반 스케줄링)

  • Yu, Jae-Min;Doh, Hyoung-Ho;Kwon, Yong-Ju;Shin, Jeong-Hoon;Kim, Hyung-Won;Nam, Sung-Ho;Lee, Dong-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.1
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    • pp.25-37
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    • 2015
  • This paper suggests a decision tree based approach for flexible job shop scheduling with multiple process plans. The problem is to determine the operation/machine pairs and the sequence of the jobs assigned to each machine. Two decision tree based scheduling mechanisms are developed for static and dynamic flexible job shops. In the static case, all jobs are given in advance and the decision tree is used to select a priority dispatching rule to process all the jobs. Also, in the dynamic case, the jobs arrive over time and the decision tree, updated regularly, is used to select a priority rule in real-time according to a rescheduling strategy. The two decision tree based mechanisms were applied to a flexible job shop case with reconfigurable manufacturing cells and a conventional job shop, and the results are reported for various system performance measures.

The Development of Industry Operation Control System using Intelligent Web Monitoring for the Heat Treatment Process (열처리공정의 지능형 웹 모니터링 산업용 공정제어 시스템 개발)

  • Oh, J.H.;Bae, H.J.;Choi, G.S.;Ahn, D.S.
    • Journal of Power System Engineering
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    • v.9 no.4
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    • pp.181-186
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    • 2005
  • Because of advanced control technology, Shop floor control system of various kinds of equipment and machinery need a web based remote monitoring to control process efficiently. This paper presents the development of Operation Control System. Operation Control System(OCS) is based on intelligent web monitoring, so that OCS is improved the working condition for the line of heat treatment process and the product's quality. The developed OCS is consisted of Atmega128(MCU) based on embedded system, running the data logging of the line of heat treatment process. Web monitoring system is based on CS8900 ethernet controller and TCP/IP for remote monitoring responsibility between a server and clients and controlling the progress of entire system. The developed OCS is implemented on the line of heat treatment process and shows the improvement of environment condition, product's quality and efficiency of process line.

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A Study on the Body Welding Operation Scheduling Considering the Assembly Line's Input Sequence in Construction Equipment Manufacturing (건설기계 조립 라인 투입 순서를 고려한 제관 공정 생산 스케줄링에 관한 연구)

  • Kim, Ki-Dong;Choi, Ho-Sik
    • Journal of Industrial Technology
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    • v.27 no.A
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    • pp.69-76
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    • 2007
  • The body of an excavator, one sort of the construction equipment, consists of mainframe part, track frame part, boom part and arm part. The all parts are manufactured in the body welding operation. The scheduling in the body welding operation of a construction equipment manufacturing is to take all the various constraints into consideration. The offset time, due date, daily capacity of operations, daily jig's capacity, precedence relation, outsourcing, alternative resource and all of the shop floor environment should be considered. An APS(Advanced Planning & Scheduling) system is a proper and efficient system in such circumstance. In this paper, we present an APS system, the optimal scheduling system for the construction equipment manufacturing specifically for the body welding operation, using ILOG Solver/Scheduler. ILOG Solver/Scheduler is a general purposed commercial software which supports to find a feasible or optimal solution using object oriented technique and constraints satisfaction programming, given constraints and objectives.

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INCORPORATING CONTEXT LEVEL VARIABLES TO IMPROVE OPERATION ANALYSIS IN STEEL FABRICATION SHOPS

  • Amin Alvanchi;SangHyun Lee;Simaan M. AbouRizk
    • International conference on construction engineering and project management
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    • 2009.05a
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    • pp.1053-1059
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    • 2009
  • Construction system modeling can enhance work performance by following the behaviors of a system. System behaviors may originate from physical aspects of a system, namely operation level variables, or from non-physical aspects of a system known as context level variables. However, construction system modelers usually focus on only one type of system variable (i.e., operation level or context level) which can lead to less accurate results. Hybrid modeling with System Dynamics (SD) and Discrete Event Simulation (DES) is one of the approaches that has been utilized to address this issue. In this research, an SD-DES hybrid model of a steel fabrication shop is developed, and the benefits of capturing context level variables together with operation level variables in the model are discussed.

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Case Study of Establishing and Operating Maker Space in A Developing Country - Focusing on iTEC Tech-shop in Tanzania - (개발도상국 메이커 스페이스 구축 및 운영 사례 - 탄자니아 iTEC 테크샵을 중심으로 -)

  • Im, Hyuck-Soon;Jung, Woo-Kyun;Ngajilo, Tunu Y.;Meena, Okuli;Lee, Ahnna;Ahn, Sung-Hoon;Rhee, Hyop-Seung
    • Journal of Appropriate Technology
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    • v.6 no.2
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    • pp.126-135
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    • 2020
  • Recently, with the development of the 4th Industrial Revolution era and the popularization of technologies the maker movement is spreading worldwide in various ways for education, entrepreneurship, and solving social problems. This paper introduces a case of establishing and operating a maker space in Tanzania, East Africa, one of the developing countries. iTEC Tech-shop was established in the first half of 2018 at the Nelson Mandela African Institution of Science and Technology (NM-AIST) in Arusha, Tanzania by Innovative Technology and Energy Center (iTEC), and has been operating for nearly two years. With the allocation of empty warehouse space from NM-AIST, physical facilities were established through the purchase and installation of equipment and hand tools. Based on the advice from Idea Factory of Seoul National University and Fab-Lab Seoul, iTEC Tech-shop operational system were established. Through a total of 7 technical workshops, iTEC Tech-shop provided training courses for about 180 local personnel. In addition, the smart Techshop test-bed project was promoted in order to improve the operation level along with securing sustainability of the Techshop. The case of the iTEC Tech-shop could be a useful case for institutions or organizations promoting the maker movement to developing countries.