• Title/Summary/Keyword: Shock-Test

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A Study on Thermosonic Bonding Process and Its Reliability Evaluation of Joints (열초음파 접합 공정과 접합부의 신뢰성 평가에 관한 연구)

  • Shin, Young-Eui;Pak, Jin-Suk;Son, Sun-Eik
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.22 no.8
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    • pp.625-631
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    • 2009
  • In this thesis, lateral thermosonic bonding with ACFs was investigated as a process to make high reliability joints for FPD fabrication. Conditions for thermosonic and thermocompression bonding with ACFs were determined and used to make specimens in a driving test jig for testing of bond reliability by thermal shock. The results showed that thermosonic bonding temperature of $199\;^{\circ}C$ and bonding time of 1s produced bonds with good reliability. Additionally, thermosonic bonding temperature and time were reduced and thermal shock test results compared to this proposed curing condition. It is concluded that theromosonic bonding with ACFs can be effectively applied to reduce bonding temperature and time compared with that of thermocompression bonding.

Ground Test of Model SCRamjet Engine with Free-Piston Shock Tunnel

  • Kang, Sang-Hun;Lee, Yang-Ji;Yang, Soo-Seok;Smart, Michael;Suraweera, Milinda
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.03a
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    • pp.452-455
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    • 2008
  • Model Scramjet engine is tested with T4 free-piston shock tunnel at University of Queensland, Australia. Basically, test condition is fixed as Mach 7.6 at 31 km altitude. With this condition, variation effects of fuel equivalence ratio, cavity, cowl setting and angle of attack were investigated. In the results, supersonic combustion was observed with low and middle fuel equivalence ratio. At high equivalence ratio, thermal choking was occurred due to the intensive reaction. Cavity and W-shape cowl showed early ignition and enhanced mixing respectively.

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Data analysis of simulated fuel-loaded sea transportation tests under normal conditions of transport

  • JaeHoon Lim;Woo-seok Choi
    • Nuclear Engineering and Technology
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    • v.56 no.2
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    • pp.375-388
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    • 2024
  • In this study, to evaluate the shock and vibration load characteristics of used fuel, a sea transportation test was conducted using simulated fuel assemblies under normal transport conditions. An overall test data analysis was performed based on the measured strain and acceleration data obtained from cruise, rotation, acceleration, braking, depth of water, and rolling tests. In addition, shock response spectrum and power spectral densities were obtained for each test case. Amplification and attenuation characteristics were investigated based on the load path. The load was amplified as it passed from the overpack to the simulated used fuel-assembly. As a result of the RMS trend analysis, the fuel-loading position of the transportation package affected the measured strain in the fuel rod, and the maximum strains were obtained at the spans with large spacing. However, even these maximum strains were very small compared to the fatigue strength and the cladding yield strength. Moreover, the fuel rods located on the side exhibited a larger strain value than those at the center.

Prediction of thermal shock failure of glass during PDP manufacturing process (PDP 제조 공정시 유리의 열충격 파손 예측)

  • 김재현;최병익;이학주
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.2
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    • pp.122-129
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    • 2004
  • There is an increasing need for large flat panel display devices. PDP (Plasma Display Panel) is one of the most promising candidates for this need. Thermal shock failure of PDP glass during manufacturing process is a critical issue in PDP industry since it is closely related to the product yield and the production speed. In this study, thermal shock resistance of PDP glass is measured by water quenching test and an analysis scheme is described for estimating transient temperature and stress distributions during thermal shock. Based on the experimental data and the analysis results, a simple procedure for predicting the thermal shock failure of PDP glass is proposed. The fast cooling process for heated glass plates can accelerate the speed of PDP production, but often leads to thermal shock failure of the glass plates. Therefore, a design guideline for preventing the failure is presented from a viewpoint of high speed PDP manufacturing process. This design guideline can be used for PDP process design and thermal -shock failure prevention.

An Experimental Study on the Failure Characteristics of Sn-xAg-0.5Cu Lead-free Solder (Sn-xAg-0.5Cu 무연 솔더의 파손특성에 관한 실험적 연구)

  • Jeong, Jong-Seol;Lee, Yong-Sung;Shin, Ki-Hoon;Cheong, Seong-Kyun;Kim, Jong-Hyeong;Jang, Dong-Young
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.18 no.5
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    • pp.449-454
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    • 2009
  • This paper presents an experimental study on the failure characteristics of SnAgCu lead-free solder balls. To estimate the effect of Ag, three types of SnAgCu balls are first prepared by varying the weight percent of Ag(1.0, 3.0, 4.0 wt%) and then analyzed by reliability tests such as thermal shock, high speed ball shear, and drop tests. Thermal shock test reveals that the higher the weight percent of Ag is, the longer the fatigue lift becomes. To the contrary, high speed ball-shear test and drop test show that the shear strength and the fracture toughness of solder balls are inversely proportional to the weight percent of Ag, respectively, Reasons for these observations will be further investigated In the future work.

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Development of Encapsulated Media for Ammonia Removal (암모니아 가스 제거를 위한 포괄고정화 담체 개발)

  • Jeong, Mi-young;Namgung, Hyeong Kyu;Song, Ji Hyeon;Hwang, Sun-Jin
    • Journal of Korean Society on Water Environment
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    • v.25 no.2
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    • pp.306-310
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    • 2009
  • Packed-bed reactor for removing ammonia was tested at different loading rates. Nitrifiers for ammonia removing was encapsulated in gel media which consisted of polyethlene glycol, alginate and activated carbon. The removal efficiency was nearly 100% when ammonia loading was $12g/m^3/hr$, and the maximum elimination capacity (EC) achieved on this study was $18g/m^3/hr$. The initial microbial portion of nitrifiers in the media was about 82% and it was increased to more than 90% at the end of the operation. Short-term shock loading test was carried out to survey the stability of the media. The inlet loading rates were varied from 2 to $20g/m^3/hr$. The packed-bed reactor overcame the shock loading i.e. removal efficiency recovered rapidly from about 80% to almost 100% within 6 hrs. The results of Live/Dead cell test showed that nitrifiers maintained there activity in the encapsulated media during the test and also against ammonia shock load.

Design/Construction and Performance Test of Hypersonic Shock Tunnel Part Ⅰ: Design Method of Hypersonic Shock Tunnel (극초음속 충격파 풍동 설계/구축 및 성능시험 Part Ⅰ: 극초음속 충격파 풍동 설계 방법)

  • Lee, Bok-Jik;Lee, Hyoung-Jin;Kim, Sei-Hwan;Jeung, In-Seuck
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.36 no.4
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    • pp.321-327
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    • 2008
  • The shock tunnel as a hypersonic ground test facility was designed, constructed and its performance test was conducted to reproduce the high speed flow which the hypersonic propulsion system is encountered. The design points were understood and the conceptual design was completed using the quasi one dimensional operation analysis code. After that, the specific performance and compartment design were completed using CFD simulation as the part analysis. The facility was then constructed according to those design results and the performance test was conducted for various operation conditions. In this paper, we suggested the design method of hypersonic shock tunnel including the conceptual and performance design using theoretical analysis and the quasi 1D Multi-species computational fluid dynamics code.

A Study on Evaluation of Thermal Shock Damage of Metal Matrix Composite using Ultrasonics (초음파를 이용한 금속복합재료의 열충격 손상 평가 연구)

  • 강문필;이준현
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2000.04a
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    • pp.31-37
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    • 2000
  • Metal matrix composites(MMCs) are rapidly becoming one of the strongest candidates for structural materials for many high temperature application. Among the high temperature environment, thermal shock is known to cause significant degradation in most MMC system. Therefore, the nondestructive evaluation on thermal shock damage behavior of SiC/A16061 composite has been carried out using ultrasonic surface and SH-waves. For this study, Sic fiber reinforced metal matrix composite specimens fabricated by a squeeze casting technique were thermally cycled in the temperature range 25~$400^{\circ}C$ up to 1000 cycles. Three point bend test was conducted to investigate the effect of thermal shock damage on mechanical properties. The relationship between thermal shock damage behavior and the change of ultrasonic velocity and attenuation were discussed by considering SEM observation of fracture surface.

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Visualization of Transonic Airfoil Flows in a Shock Tube (충격파관 내 천음속 익형 유동의 가시화)

  • Jang Ho-Keun;Kwon Jin-Kyung;Kim Byung-Ji;Kwon Soon-Bum;Kim Myung-Su
    • 한국가시화정보학회:학술대회논문집
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    • 2004.11a
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    • pp.68-71
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    • 2004
  • The experiments for NACA airfoils are conducted as the preliminary study for the aerodynamic characteristics of the transonic airfoil flow in the shock tube. The test section configurations were designed to use shock tube as simple and less costly experimental facility generating transonic flow at relatively high Reynolds numbers. Experiments at hot gas Mach numbers of 0.80, 0.82 and 0.84, Reynolds numbers of about $1.2\times10^6$ on airfoil chord length and angle of attack of $0^{\circ}\;and\;2^{\circ}$ were carried out by means of shadowgraph visualization method and static pressure measurements. Visualization results were compared with the corresponding results from the conventional transonic wind tunnel tests. The results of study showed that present shock tube facility is useful to study the proper performance characteristics in transonic Mach number range.

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Impact of External Temperature Environment on Large FCBGA Sn-Ag-Cu Solder Interconnect Board Level Mechanical Shock Performance

  • Lee, Tae-Kyu
    • Journal of Welding and Joining
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    • v.32 no.3
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    • pp.53-59
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    • 2014
  • The mechanical stability of solder joints in electronic devices with Sn-Ag-Cu is a continuous issue since the material was applied to the industry. Various shock test methods were developed and standardized tests are used in the industry worldwide. Although it is applied for several years, the detailed mechanism of the shock induced failure mechanism is still under investigation. In this study, the effect of external temperature was observed on large Flip-chip BGA components. The weight and size of the large package produced a high strain region near the corner of the component and thus show full fracture at around 200G level shock input. The shock performance at elevated temperature, at $100^{\circ}C$ showed degradation based on board pad designs. The failure mode and potential failure mechanisms are discussed.