• Title/Summary/Keyword: Shock-Absorber

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A study on the sintered monolithic component of piston and rebound for automobile shock absorber (자동차 쇼크 업 소버용 피스톤과 리바운드 1체형 소결부품 제작에 관한 연구)

  • 임태환;장태석;엄호성
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.5 no.1
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    • pp.65-68
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    • 2004
  • When a monolithic component of piston and rebound is produced by sintering process, some technical problems such as clogging of holes during post-machining, dimensional change around the holes, and cracking of the component edges due to concentration of mechanical stress during machining are frequently encountered. To solve these problems, we systematically evaluated and investigated the density of green compacts and sintered parts, the microstructural change around the holes, and the attenuation and durability of the sintered parts in this study. By doing so, it was able to solve above problems.

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Service life prediction of rubber seal materials for immersion tunnel by accelerated thermal degradation tests (가속 열 노화시험을 이용한 침매터널용 고무 씰 소재의 사용수명 예측)

  • Park, Joon-Hyung;Park, Kwang-Hwa;Park, Hyeong-Geun;Kwon, Young-Il;Kim, Jong-Ho;Sung, Il-Kyung
    • Journal of Applied Reliability
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    • v.9 no.4
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    • pp.275-290
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    • 2009
  • This paper considers accelerated thermal degradation tests which are performed for rubber seal materials used for undersea tunnels constructed by immersion method. Three types of rubber seals are tested; rubber expansion seal, omega seal, and shock absorber hose. Main ingredient of rubber expansion seal is EPDM(Ethylene Propylene Diene Monomer) and that of both omega seal and shock absorber hose is SBR(Styrene Butadiene Rubber). The accelerated stress is temperature and an Arrhenius model is introduced to describe the relationship between the lifetime and the stress. From the accelerated degradation tests, dominant failure mode of the rubber seals is found to be the loss of elongation. The lifetime distribution and the service life of the rubber seals at use condition are estimated from the test results. The acceleration factor for three types of rubber seals are also investigated.

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Effect of Upset pressure on weldability in the Friction Welding of SM45C-Solid and SM45C-Pipe which is used in the Piston-Rod (경량화 피스톤 로드에 사용되는 SM45C/SM45C-Pipe의 마찰용접시 업셋압력이 미치는 영향)

  • Min, Byung-Hoon;Choi, Won-Yong;Min, Taeg-Ki
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.5
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    • pp.36-43
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    • 2008
  • This research is tendencious to manufacture solid piston-rod of shock absorber as hollow piston-rod using friction welding. The SM45C has been welded to the SM45C-pipe in order to investigate the effect of upset pressure on friction weldability. The friction time and upset pressure was variable conditions under the conditions of spindle revolution of 2,000rpm, friction pressure of 55MPa, and upset time of 2.0seconds. Under these conditions, the microstructure of weld interface, tensile fracture surface and mechanical tests were studied of friction weld, and so the results were as follows. When the upset pressure is sufficient, gets the high tensile strength. The optimal welding conditions were n=2,000rpm, $P_1$=55MPa, $P_2$=95MPa, $t_1$=1.5sec, $t_2$=2.0sec when the total upset length is 4.5mm.

A Quality Stability Estimation of Shock-absorber Tube for automatic drawer (자동서랍함용 완충기 튜브의 품질 안정성 예측)

  • Son, Jae-Hwan;Kim, Young-Suk;Han, Chang-Woo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.7
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    • pp.2919-2924
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    • 2011
  • The automatic drawer is used to absorb the movement shock and adjust its velocity when it opens and closes. The tube in shock-absorber is the cylindrical case which surrounds its parts and is made of acetal. The purpose of this study is to determine the quality stability of the tube in the shock-absorber in injection molding process. The tube which had been manufactured in the process with 4 cavity cooling unit was used. In this study, the analysis and test are carried out to determine its quality stability. Which are the quality analysis with numerical simulation and performance tests of the tube compared with one of foreign make. It is calculated that the injection press is 87.6 MPa and the deflections in X, Y, Z directions are ranged in 0.07~1.00 mm. When the researched tube is compared with the foreign made tube, the maximum bending compressive load is 231 kgf higher, average axial compressive load is 0.05 kgf higher, and the roughness(Ra) on the inner surface is $0.02\;{\mu}m$. lower. In the result, it is known that the quality of researched tube in injection mold process is stable and its performance is superior.

Fabrication of PDMS micro-pads for vibration absorber in MEMS packaging (MEMS packaging을 위한 Micro PDMS pad 제작)

  • Kim, Han-Hyoung;Sim, Se-Hwan;Kim, Sung-Gi;Yang, Seung-Kook;O, Beom-Hoan;Lee, Seung-Gol;Lee, El-Hang;Park, Se-Geun;Lee, Jong-Geun
    • Proceedings of the IEEK Conference
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    • 2008.06a
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    • pp.511-512
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    • 2008
  • Micro-pads made of PDMS(polydimethylsiloane) can be mechanical shock or vibration absorber because of its contractibility. Fabrication of micro-pads and techniques of separation from substrate and attachment to new substrate are developed. Three micron thick PDMS pads were fabricated by imprinting lithography.

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Analysis of Vibration Suspension Device for Trailer in Agricultural Products (농산물 수송 트레일러의 현가장치 진동 분석)

  • Hong, Jong-Ho;Lee, Seong-Beom;Park, Won-Yeob;Kim, Seong-Yeob;Wu, Yong-Gun
    • Journal of Bio-Environment Control
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    • v.21 no.4
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    • pp.437-444
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    • 2012
  • This study was aimed to minimized the impact force and vibration transmitted to transporting agricultural product from the power tiller trailer by installing vibration absorption device. The vibration absorbable trailer (I) mounted with leaf spring suspension and shock absorber was developed and compared on vibration absorption performance with the existing trailer (E) equipped no vibration absorption device. In order to identify the vibration absorption effect of the trailer developed in this study, the vibration accelerations, occurred during driving on paved road with loading 360 kg of pear, were measured and analyzed using FFT analyzer. The magnitude of average vibration acceleration was decreased highly for the improved trailer mounted with vibration absorption device in comparing with existing trailer in the frequency range under 60 Hz and under 80 Hz. And similar vibration absorption effect was represented for the improved trailer in all frequency range. Especially, in the frequency range between 40 Hz and 80 Hz, the magnitude of vibration acceleration for the improved trailer was decreased with 1/3 times in comparing with existing trailer. So, the transporting loss including damage of agricultural product could be decreased highly by using the improved vibration absorbable trailer mounted with leaf spring suspension and shock absorber simultaneously, designed in this study.

Modeling and Theoretical Analysis of Thermodynamic Characteristic of Nano Vibration Absorber (나노 진동 흡수기의 모델링 및 열역학적 특성 해석에 대한 이론적 연구)

  • 문병영;정성원
    • Journal of the Earthquake Engineering Society of Korea
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    • v.7 no.6
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    • pp.93-99
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    • 2003
  • In this study, new shock absorbing system is proposed by using nano-technology based on the theoretical analysis. The new shock absorbing system is complementary to the hydraulic damper, having a cylinder-piston-orifice construction. Particularly for new shock absorbing system, the hydraulic oil is replaced by a colloidal suspension, which is composed of a porous matrix and a lyophobic fluid. The matrix of the suspension is consisted of porous micro-grains with a special architecture: they present nano-pores serially connected to micro-cavities. Until now, only experimentally qualitative studies of new shock absorbing system have been performed, but the mechanism of energy dissipation has not been clarified. This paper presents a modeling and theoretical analysis of the new shock absorbing system thermodynamics, nono-flows and energy dissipation. Compared with hydraulic system, the new shock absorbing system behaves more efficiently, which absorb a large amount of mechanical energy, without heating. The theoretical computations agree reasonably well with the experimental results. As a result. the proposed new shock absorbing system was proved to be an effective one, which can replace with the conventional one.

자동차용 충격흡수기의 튜브 스피닝 공정 해석

  • 김영호;박재우;조호성
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.3
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    • pp.33-38
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    • 2000
  • In process of tube spinning far shock absorber on vehicles, the selection of feed rate and rounding radius of forming roller and revolution speed of tube and forming roller, forming gap between die and forming roller are very important factors to obtain the optimal process result. In this paper, rigid-plastic FEM and UBET analysis are applied to verify effect of each factors by forming load. We can obtain the optimal conditions to prevent defects during processing.

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A Study on the Vibration Isolation of Engine for the Passenger Vehiclc (승용차 엔진의 진동절록체계에 관한 연구)

  • 정백기;김수현;곽윤근;이장무
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.8 no.4
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    • pp.335-342
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    • 1984
  • 본 연구에서는 무부하상태의 기관회전에 따른 차체진동특성을 해석하기 위한 모델로서 차체질량계를-선형적 특성을 갖는 스프링 및 함쇠기(shock absorber)로 연결 된-기관계와 현가질량계로 분리하고 국내상샌의 승용차를 대상으로 하여 10자유속계의 동력학적 모델을 구성한다.