• Title/Summary/Keyword: Shipbuilding and Marine Structures

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Numerical Simulation of Floating Body Motion in Surface Waves by use of a Particle Method (입자법을 이용한 파랑중 부유체 운동의 수치시뮬레이션)

  • Jung, Sung-Jun;Park, Jong-Chun;Lee, Byung-Hyuk;Ryu, Min-Cheol;Kim, Yong-Su
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2006.11a
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    • pp.403-406
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    • 2006
  • A particle method recognized as one of gridless methods has been developed to investigate the nonlinear free-surface motions interacting to the structures. The method is more feasible and effective than convectional grid methods in order to solve the flow field with complicated boundary shapes. In the present study, breaking waves with a floating body are simulated to investigate fluid-structure interactions in the coastal zone.

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Welding Deformation and Its Correction of Cylindrical Moon Pool Structure (원통형 문풀 구조물의 탑재 시 변형과 수정)

  • Seong, Woo-Jae;Chun, Kwang-San
    • Journal of the Society of Naval Architects of Korea
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    • v.56 no.5
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    • pp.389-395
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    • 2019
  • Turret mooring type Floating Production Storage and Offloading (FPSO) is designed to rotate the hull around a turret system. The system is mounted inside a cylindrical moon-pool structure of the ship hull structure. The upper part of the moon-pool structure called Bogie Support Structure (BSS) is supported on ring type rail structure (bogie), so high roundness is required at the top of the structure. In this study, the deformation measured during BSS installation was compared with the predicted values through the thermal elasto-plastic analysis, and the causes of deformation were analyzed. Deformation behavior of cylindrical structure with a very large diameter compared to the thickness was investigated. In addition, a proper welding sequence and correction method for the deformed structure were proposed. This study can be an example of the solution to the tolerance problem of large cylindrical structures.

Simplified Formula for Predicting the Ballistic Limit Velocity of High Strength Shipbuilding Steel Plates Based on Experimental Data (함정용 고장력 판재의 방호한계속도 추정을 위한 간이 실험식)

  • Moon, Seok-Jun;Kim, Won;Song, Jinseop;Choi, Jong-Min
    • Journal of the Society of Naval Architects of Korea
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    • v.58 no.5
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    • pp.322-329
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    • 2021
  • Naval ships are designed to have a variety of active and passive systems to defend against enemy threats. One of the passive defense systems is to protect crew members and core equipment against the threat by using the outer plate of the equipment. This study was intended to deal with design methods against small arms ammunition and fragments. The Korea Institute of Machinery and Materials has measured the ballistic limit velocity of two types of high-tensile plate materials (AH36 and EH36) widely used in ships and offshore structures through tests in cooperation with various related organizations, and the result data is continuously accumulated. Based on the accumulated test results and data, such as mil test certificates of plate materials, it is intended to estimate the protection limit speed of high-tensile plates and to develop a simple calculating formula that can be used in the early design stage.

Development of paint area estimation software for ship compartments and structures

  • Cho, Doo-Yeoun;Swan, Sam;Kim, Dave;Cha, Ju-Hwan;Ruy, Won-Sun;Choi, Hyung-Soon;Kim, Tae-Soo
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.8 no.2
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    • pp.198-208
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    • 2016
  • The painting process of large ships is an intense manual operation that typically comprises 9-12% of the total shipbuilding cost. Accordingly, shipbuilders need to estimate the required amount of anti-corrosive coatings and painting resources for inventory and cost control. This study aims to develop a software system which enables the shipbuilders to estimate paint area using existing 3D CAD ship structural models. The geometric information of the ships structure are extracted from the existing shipbuilding CAD/CAM system and used to create painting zones. After specifying the painting zones, users can generate the paint faces by clipping structural parts inside each zone. Finally, the paint resources may be obtained from the product of the paint areas and required paint thickness. Implementing the developed software system to real shipbuilders' operations has contributed to improved productivity, faster resource estimation, better accuracy, and fewer coating defects over their conventional manual calculation methods for painting resource estimation.

Evaluation of Fatigue Strength of Weld According to Load of Piping materials for Water Supply and Drainage (상.하수도 배관재 용접부의 하중에 따른 피로강도 평가)

  • Park, Keyung-Dong;Ryu, Hyoung-Ju
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2005.11a
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    • pp.224-225
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    • 2005
  • The lightness of components required on marine and shipbuilding industry is requiring high strength of components. In particular, fatigue failure phenomena, which happen in metal, bring on danger in human life and property. Therefore, antifatigue failure technology takes an important part of current industries. In this study, it was investigated about endurance and fatigue crack propagation rate of according to stress ratio of SMAW commonly using for welding structures in present. Fatigue crack propagation rate(da/dN) of low load(R=0.1) was lower than of high load(R=0.6) for piping weld. And in stage I, ${\Delta}$Kth, the threshold stress intensity factor of the weld under heavy load is higher than under small load. Fatigue life shows more improvement in the weld of stress ratio R=0.l than in the weld of stress ratio R=0.6.

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Microstructural behavior on weld fusion zone of Al-Ti and Ti-Al dissimilar lap welding using single-mode fiber laser

  • Lee, Su-Jin;Kawahito, Yousuke;Kim, Jong-Do;Katayama, Seiji
    • Journal of Advanced Marine Engineering and Technology
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    • v.37 no.7
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    • pp.711-717
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    • 2013
  • Titanium (Ti) metal and its alloys are desirable materials for ship hulls and other structures because of their high strength, light weight and corrosion-resistance. And light weight and corrosion-resistant aluminum (Al) is the ideal metal for shipbuilding. The joining of Ti and Al dissimilar metals is one of the effective measures to reduce weight of the structures or to save rare metals. Ti and Al have great differences in materials properties, and intermetallic compounds such as Ti3Al, TiAl, TiAl3 are easily formed at the contacting surface between Ti and Al. Thus, welding or joining of Ti and Al is considered to be extremely difficult. However, it was clarified that ultra-high speed welding could suppress the formation of intermetallic compounds in the previous study. Results of tensile shear strength increases with an increase in the welding speed, and therefore extremely high welding speed (50m/min in this study) is good to dissimilar weldability for Ti and Al. In this study, therefore, full penetration dissimilar lap welding of Ti (upper) - Al (lower) and Al (upper) - Ti (lower) with single-mode fiber laser was tried at ultra-high welding speed, and the microstructure of the interface zones in the dissimilar Al and Ti weld beads was investigated.

Microstructural behavior on weld fusion zone of Al-Ti and Ti-Al dissimilar lap welding using single-mode fiber laser

  • Lee, Su-Jin;Katayama, Seiji;Kim, Jong-Do
    • Journal of Advanced Marine Engineering and Technology
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    • v.38 no.2
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    • pp.133-139
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    • 2014
  • Titanium (Ti) metal and its alloys are desirable materials for ship hulls and other ocean structures because of their high strength, corrosion-resistance and light weight properties. And light weight and corrosion-resistant aluminum (Al) is the ideal metal for shipbuilding. The joining of Ti and Al dissimilar metals is one of the effective methode to reduce weight of the structures. Ti and Al have great differences in materials properties, and intermetallic compounds such as $Ti_3Al$, TiAl, $TiAl_3$ are easily formed at the contacting surface between Ti and Al. Thus, dissimilar welding and joining of Ti and Al are considered to be very difficult. However, it was clarified that ultra-high speed welding could suppress the formation of intermetallic compounds in the previous study. Results of tensile shear strength increases with an increase in the welding speed, and therefore extremely high welding speed (50 m/min) is good to dissimilar weldability for Ti and Al. In this study, therefore, full penetration dissimilar lap welding of Ti (upper) - Al (lower) and Al (upper) - Ti (lower) with single-mode fiber laser was tried at ultra-high welding speed, and the microstructure of the interface zones in the dissimilar Al and Ti weld beads was investigated.

Active Vibration Control of a Plate Using TMS320C6713DSK

  • Choi, Hyeung-Sik;You, Sam-Sang;Her, Jae-Gwan;Seo, Hae-Yong;Tran, Ngoc-Huy
    • Journal of Advanced Marine Engineering and Technology
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    • v.35 no.3
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    • pp.309-316
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    • 2011
  • This paper deals with the experimental study of the vibration suppression of the smart structures. First, a new high-speed active control system is presented using the DSP320C6713 microprocessor. A peripheral system developed is composed of a data acquisition system, A/D and D/A converters, piezoelectric (PZT) actuator/sensors, and drivers using PA 95 for fast data processing. Next, the processing time of the peripheral device is tested and the corresponding test results are provided. Since fast data processing is very important in the active vibration control of the structures, achieving the fast loop times of the control system is focused. The control algorithm using PPF in addition to FIR filter is implemented. Finally, numerous experiments were carried out on the aluminum plate to validate the superior performance of the vibration control system at different control loop times.

Experiments and Finite Element Analysis for the Estimation of Stress Relief in Welded Structures (반복 하중을 받는 용접 구조물의 잔류 응력 저감 파악을 위한 유한요소 해석 및 실험적 연구)

  • Yang, Yong-Sic;Kang, Joong-Kyoo;Lee, Jang-Hyun;Kim, Sung-Chan;Hwang, Se-Yum
    • Journal of the Society of Naval Architects of Korea
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    • v.48 no.3
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    • pp.238-245
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    • 2011
  • Welding inevitably introduces the residual stresses which affect the fatigue strength of the joint structure. The mitigation of fatigue strength depends on the residual stress magnitude and distribution. Stress relief analyses are of practical interest for all cyclic loaded welded structures, such as ships and offshore structures. In order to estimate the effects of relaxation of residual stresses in the welded structure, this paper presents a finite element analysis procedure and experimental results for the welded structure. Cruciform specimens joint by MAG welding have been tested to measure the released stress. Relieved welding residual stresses obtained by finite element analysis are compared with those measured by experiment.

The study on substructure design and analysis for 5MW offshore wind turbine (5MW급 해상풍력 하부구조물 설계 및 해석에 관한 연구)

  • Sun, Min-Young;Lee, Sung-Bum;Lee, Ki-Yeol;Moon, Byung-Young
    • Journal of Advanced Marine Engineering and Technology
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    • v.38 no.9
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    • pp.1075-1080
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    • 2014
  • This study aims at dedicating to relevant technology fields by suggesting design methods of structures and estimating their safety in relation to substructure for offshore wind power requiring high safety to various environment conditions. Especially, with respect to 5MW Offshore Wind Power System, this study will provide information about major wind directions and duration in combination with the developing wave climate at the test field. Therefore, connections between wind fields and approaching wave trains will be estimated and their intensity, direction and time shift will be pointed out. Furthermore, the local pressure distribution of breaking waves will be investigated by physical and numerical modeling. The currently applied structural and fatigue assessment of support structures for offshore wind energy converters is based on common design rules. Normally, constructions in structural engineering are treated as limited, single structures. This means that varying aspects of manufacturing are considered by high safety factors.