• Special Issue of the Society of Naval Architects of Korea
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• 2005.06a
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• pp.165-170
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• 2005

The weight of a ship depends on the size of the ship. Normal lightweight of a ship is over 10,000 tons. So it is inevitable to divide a ship into about more than hundreds of lumps. Each of lumps is called as a block in shipbuilding. The sizes of blocks are decided by a yard's facilities. Among them lifting cranes are most decisive facilities. By block's size the productivity of a yard is decided very much. So it is very important to have a proper block division during shipbuilding. This paper refers to the recent trend of block division among yards. This paper would give an idea how to decide boundaries of blocks. Block division also decides both quality of a ship and work volume of it. These days the block erection method is changed dramatically due to use sea barge mounted crane for erection of a grand ring block. This paper explains the new trend of block division in shipbuilding.

• Journal of the Ergonomics Society of Korea
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• v.24 no.1
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• pp.27-35
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• 2005

This paper describes a practical ergonomic approach for the shipbuilding industry that occupies the highest rate of work-related musculoskeletal disorders (WMSD) in Korea. Typical work processes within a shipbuilding operation were surveyed to determine the presence of risk factors associated with musculoskeletal disorders. We used interviews, document analysis, video analysis, and OWAS postural analysis to identify and quantify ergonomic risk factors that workers may be exposed to in the course of their normal work duties. Some ergonomics actions were performed to solve the problems identified in the risk factor analysis. The practical ergonomic approach has resulted in decreases in workers' accident, and increases in productivity. The ergonomic solutions developed in this study could be applied to other sectors of industry that share common features of work with shipbuilding industry.

• Journal of the Ergonomics Society of Korea
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• v.26 no.3
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• pp.45-52
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• 2007

Shipbuilding workers are potentially exposed to ergonomic hazards in the manufacturing process. The purpose of this study is to describe the impact of an ergonomic intervention and the implementation effect of ergonomics program at a shipbuilding company. This study portrays an implementation procedure of ergonomics program over a period of two years concerning ergonomic hazard analysis and improvement, along with medical management. After implementation of the ergonomics program, the productivity improved, and the rate of accidental incidents decreased, also the loss of workdays decreased largely. The implementation effect of ergonomics program presented in this study can be used to provide baseline information for the prevention of musculoskeletal disorders in the shipbuilding industry.

• Journal of the Society of Naval Architects of Korea
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• v.45 no.6
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• pp.637-645
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• 2008

It is very hard to control the quality of coating work in shipbuilding process, because it is highly affected by several parameters such as space between object and nozzle tip, spray velocity, pressure, tip size, etc.. Even so a coating work in shipbuilding is done by workers' experience and skill as yet. It causes not only an excessive use of paints but also a decrease of productivity. In order to solve this problem, we developed a formula that predicts the film thickness and determined the proper coating pattern. Also we had done a series of experiments to verify the results of this study.

• Special Issue of the Society of Naval Architects of Korea
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• 2009.09a
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• pp.80-86
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• 2009

In order to improve productivity of large container ship construction, large heat input and/or high productive welding technologies are necessary. This can be achieved by the joint research and cooperation among steel maker, welding consumable company, welding equipment company and ship yards. Two electrodes SAW process is effective the plate butt welding and partial joint welding, while FGB welding process is for the connection of block to block joint. The higher strength and thicker steel is developed, the more reliable welding procedure such as two electrodes EGW including light weight welding equipment should be developed.

• Special Issue of the Society of Naval Architects of Korea
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• 2005.06a
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• pp.185-191
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• 2005

Korean naval architecture company today is making researches in expansion of productivity of their own accord. In result, they have accomplished many technical developments like a ground shipbuilding system. For our company's productivity expansion in our yard's limited condition (the facility, P.E area, stock area), we develop isometric pre-erection method that turn into a possibility to maximize our facility use, minimize our dock period.

• Special Issue of the Society of Naval Architects of Korea
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• 2006.09a
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• pp.122-127
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• 2006

In case of lap joint fillet welds of thin plate, the example which is applicable to Plasma Welding increases substituting for the exiting TIG Welding but the quality of Plasma arc welding has a special feature influenced sensitively by the condition of welding caused by controlling the various parts of welding torch. This research is purposed to improve lap joint fillet welds of thin plate in high quality and attain the high productivity and it is examined that how the change of electrode tip angle and Setback has an effect on the quality of welding and it is investigated how the change of Setback and Standoff has an effect on Melting efficiency using Response Surface Analysis.

• Journal of Welding and Joining
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• v.14 no.6
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• pp.119-130
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• 1996

Welding is one of the important technologies in shipbuilding industry. Automation and productivity promotion of welding contribute to the cost saving of ship production. The quality and productivity of welding are dependent on the quality and suitability of technical information supplied by engineering parts. This paper describes the research results of welding information system for ship. The system can be used for the development of CIMS for shipbuilding. For this work, the welding information related to the ship Production were analyzed in detail. Object-oriented technique is applied to represent the complex and various welding information. To process the extend amount of the welding information of ship, database system was constructed. A pilot system for the bulk carrier ship was developed and can be used with ease by programming of event-driven method and implementaion of graphical user interlace.

• Proceedings of the Korea Society for Simulation Conference
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• 2003.11a
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• pp.185-192
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• 2003

Digital Manufacturing-based production could be very effective in shipbuilding in order to save costs and time, to increase safety for workers, and to prevent bottleneck processes in advance. Digital shipbuilding system, a simulation-based production tool, is being developed to achieve such aspects in Korea. To simulate material flow in a subassembly line at a shipyard, the product, process and resources was modeled for the subassembly process which consisted of several sub-processes such as tack welding, piece alignment, tack welding, and robot welding processes. The analysis and modeling were carried out by using the UML(Unified Modeling Language), an object-oriented modeling method as well as IDEF(Integration DEFinition), a functional modeling tool. Initially, the characteristics of the shop resources were analyzed using the shipyard data, and the layout of the subassembly line was designed with the resources. The production process modeling of the subassembly lines was performed using the discrete event simulation method. Using the constructed resource and process model, the productivity and efficiency of the line were investigated. The number of workers and the variations In the resource performance such as that of a new welding robot were examined to simulate the changes in productivity. The bottleneck process floated according to the performance of the new resources. The proposed model was viewed three-dimensionally in a digital environment so that interferences among objects and space allocations for the resources could be easily investigated

• Journal of Korea Port Economic Association
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• v.28 no.2
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• pp.155-177
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• 2012

This paper aims at measuring the changes of Malmquist productivity and technical efficiency of Korean shipbuilding Industry and examinig their determinants utilizing the panel analysis. The increase of the technological progress was greater than technical efficiency, resulting in the increase of the total factor productivity for the period of 2004-2010. This study also employs the panel technique to analyse the effects of Employee, Dock, and Length on the changes of Malmquist productivity and technical efficiency. The dependent variables are obtained from three combinations, which are (Employee, Dock, and CGT), (Employee, Length, and CGT), and (Dock, and Length, and CGT). The empirical results show that all of the explanatory variables have a positive effect on the change of Malmquist productivity and technical efficiency.