• Title/Summary/Keyword: ShellCode

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Sheet Forming Anlysis by Using Hierarchical Contact Searching Method (계층적 접촉 탐색방법을 이용한 박판성형 공정해석)

  • 김일권;김용한
    • Transactions of Materials Processing
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    • v.9 no.3
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    • pp.274-283
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    • 2000
  • A dynamic explicit finite element code for simulating sheet forming processes has been developed. The code utilizes the discrete Kirchhoff shell element and contact force is treated by a conventional penalty method. In order to reduce the computational cost, a new and robust contact searching algorithm has been developed and implemented into the code. In the method, a hierarchical structure of tool segments is built for each tool at the initial stage of the analysis. hierarchical structure is built in a way to divide a box to 8 sub-boxes, 2 in each direction, until the lowest level of the hierarchical structure contains exactly one segment of the tool or empty. Then at each time step, contact is checked from the box to sub-boxes hierarchically for each node. Comparisons of computational results of various examples with the existing ones show the validity of the method.

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Spring-Back Prediction for Sheet Metal Forming Process Using Hybrid Membrane/shell Method (하이브리드 박막/쉘 방법을 이용한 박판성형공정의 스프링백 해석)

  • 윤정환;정관수;양동열
    • Transactions of Materials Processing
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    • v.12 no.1
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    • pp.49-59
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    • 2003
  • To reduce the cost of finite element analyses for sheet forming, a 3D hybrid membrane/shell method has been developed to study the springback of anisotropic sheet metals. In the hybrid method, the bending strains and stresses were analytically calculated as post-processing, using incremental shapes of the sheet obtained previously from the membrane finite element analysis. To calculate springback, a shell finite element model was used to unload the final shape of the sheet obtained from the membrane code and the stresses and strains that were calculated analytically. For verification, the hybrid method was applied to predict the springback of a 2036-T4 aluminum square blank formed into a cylindrical cup. The springback predictions obtained with the hybrid method was in good agreement with results obtained using a full shell model to simulate both loading and unloading and the experimentally measured data. The CPU time saving with the hybrid method, over the full shell model, was 75% for the punch stretching problem.

Analysis of Free Vibration of a Cylindrical Shell with a Circular Plate Under Various Kinds of Boundary Conditions (다양한 경계조건에서 원판이 결합된 원통 셸의 고유진동 해석)

  • 임정식;손동성
    • Journal of KSNVE
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    • v.8 no.5
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    • pp.936-948
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    • 1998
  • A theoretical formulation for the analysis of free vibration of a cylindrical shell with a circular plate attached at an arbitrary axial position of the shell under various kinds of boundary conditions was derived and programed to get the numerical results for natural frequencies and mode shapes of the combined system. The boundary conditions of the shell to be considered here are clamped-free, clamped-simply supported, both ends clamped and both ends simply supported. The frequencies and mode shapes from theoretical calculation were compared with those of commercial finite element code, ANSYS. The results showed good agreement with those of ANSYS in frequencies and mode shapes. The program will contribute to the design optimization of a shell/plate combined system through the analysis of natural frequencies and mode shapes for the system.

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Thermal Performance Analysis of a Shell-and-Tube Heat Exchanger with Plate Fins of Various Shape (다양한 형상의 판형 휜을 장착한 원통다관형 열교환기의 열성능 해석)

  • 신지영;손영석
    • Journal of Advanced Marine Engineering and Technology
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    • v.28 no.4
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    • pp.648-656
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    • 2004
  • In this study, a highly efficient shell-and-tube heat exchanger with plate fins is considered to improve thermal performance of the conventional shell-and-tube heat exchanger. This type of shell-and-tube heat exchanger with plate fins of various shape is simulated three-dimensionally using a commercial thermal-fluid analysis code. CFX4.4. The effect of the shape of the plate fin on heat transfer characteristics is also investigated by the simulation. Plate fins of four different shapes. plane, plane-slit. wave. and wave-slit fins, are considered. The flow fields, pressure drop and heat transfer characteristics in the heat exchanger are calculated. It is proved that the shell-and-tube heat exchanger with plate fins is superior to the conventional shell-and-tube heat exchanger without plate fins in terms of heat transfer. The shape of the plate fin is important in the performance of a heat exchanger such as heat transfer and pressure drop.

Performance Analysis of LIPCA Actuator considering Material Non-linearity of embedded PZT wafer (압전 세라믹의 재료 비선형성을 고려한 LIPCA 작동기의 성능 해석)

  • Lee, Sang-Ki;Kim, Young-Sung;Park, Hoon-Cheol;Yoon, Kwang-Joon;Goo, Nam-Seo;Cho, Chahng-Min
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.32 no.3
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    • pp.37-44
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    • 2004
  • This paper deals with the performance analysis of LIPCA(Light-weight Piezo-Composite actuator) including the material nun-linearity of the embedded 3203HD PZT wafer. For this analysis, we used a piezo-shell element code based on a nine-node assumed strain shell element formulation. The material non-linearity was implemented in the formulation due to a large observed discrepancy between the measured displacement and the computed actuation displacement based on the linear analysis. An experimentally extracted piezo-strain function of the PZT wafer and incremental formulation were incorporated into the linear finite element code to improve the accuracy of the estimated actuation displacement of the LIPCA. The non-linear piezo-shell program was used to predict the non-linear performance of the LIPCA. The simulated actuation displacement from the non-linear code showed much better agreement with the measured data.

Spring-back prediction for sheet metal forming process using hybrid membrane/shell method (하이브리드 박막/쉘 방법을 이용한 박판성형공정의 스프링백 해석)

  • F. Pourboghrat
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.03b
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    • pp.62-65
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    • 1999
  • To reduce the cost of finite element analyses for sheet forming a 3D hybrid membrance/sheel method has been developed to study the springback of anisotropic sheet metals. in the hybrid method the bending strains and stresses were analytically calculated as post-processing using incremental shapes of the sheet obtained previously from the membrane finite element analysis. To calculate springback a shell finite element model was used to unload the final shape of the sheet obtained from the membran code and the stresses and strains that were calculated analytically. For verification the hybrid method was applied to predict the springback of a 2036-T4 aluminum square blank formed into a cylindrical cup. the springback predictions obtained with the hybrid method was in good agreement with results obtained using a full shell model to simulateboth loading an unloading and the experimentally measured data. The CPU time saving with the hybrid method over the full shell model was 75% for the punch stretching problem.

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DYNAMICAL INTERACTION OF SUPERNOVA REMNANT WITH PRE-EXISTING WIND BUBBLE (항성풍 거품 내에서의 초신성 잔해의 동역학적 구조)

  • Choi, Seung-Eon;Cha, Seung-Hun;Gu, Bon-Cheol
    • Publications of The Korean Astronomical Society
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    • v.11 no.1
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    • pp.27-47
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    • 1996
  • We have performed the high resolution computer simulation with 1D spherical hydrodynamic code in order to study the dynamical evolution of supernova ejecta interacting with a pre-existing fast wind structure. The fast wind structure has been calculated with $M_{in}=3{\times}10^{-6}M_{\odot}yr^{-1}$ and ${\upsilon}_{in}=1000km/sec$, which velocity is higher than the critical velocity relating to the initial radiative cooling. The fast wind becomes initially adiabatic. After a shell formation time of ${\sim}4000yrs$, the wind becomes radiative cooling at the shell zone, forming a thin dense radiative shell and an adiabatic wind bubble afterward. When supernova explodes in the wind center at 20,000yrs after the wind evolves, the supernova ejecta, which has a dense distribution of ${\rho}{\propto}r^{-n}$(here we have n = 9), interacts initially with, the understood wind zone, producing forward and reverse shocks. The reverse shock heats the supernova ejecta and its temperature increases. In this study, as the mass of the supernova ejecta is larger than that of the wind shell ($M_{ej}=5M_{\odot}$, $M_{sw}=2M_{\odot}$), we can conform two shell structures: an outer shell by the supernova ejecta and a secondarily shocked wind shell by it. The secondarily shocked wind shell should accelerates in this case to be R-T unstable, consequently producing the knots.

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A Study on the Fluid Mixing Analysis for Proving Shell Wall Thinning of a Feedwater Heater (급수가열기 동체 감육 현상 규명을 위한 유동해석 연구)

  • Kim, Kyung-Hoon;Hwang, Kyeong-Mo;Kim, Sang-Nyung
    • Journal of ILASS-Korea
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    • v.9 no.4
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    • pp.24-30
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    • 2004
  • Feedwater flowing tube side of number 5 high pressure feedwatrr heaters was heated by extracting steam from high pressure turbine and draining water from moisture separators and number 6 high pressure feedwater heaters and supplied into steam generators. Because the extracting steam from the high pressure turbine is two phase fluid of high temperature, high pressure, and high speed and flows to inverse direction after impinging to impingement baffle. the shell wall of the number 5 high pressure feedwater heater may be affected by flow accelerated corrosion. On May 14, 1999, Point Beach Nuclear Plant (PBNP) with operating at full power experienced a steam leak from rupture of shell side of number 4B feedwater heater. Also, d domestic nuclear power plant experienced a severe wall thinning of shell side of number 5A and 5B feedwater heaters. This paper describes the fluid mixing analysis study using PHOENICS code in order to get at the root of the shell wall thinning of the feedwater heaters. The sections included in the fluid mixing analysis model are around the number 5h feedwater heater shell including the extracting pipeline. To identify the relation between the local velocities and wall thinning. the local velocities according to the analysis results were compared with the distribution of the shell wall thickness by ultrasonic test.

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Dynamic buckling analysis of a composite stiffened cylindrical shell

  • Patel, S.N.;Bisagni, C.;Datta, P.K.
    • Structural Engineering and Mechanics
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    • v.37 no.5
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    • pp.509-527
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    • 2011
  • The paper investigates the dynamic buckling behaviour of a laminated composite stiffened cylindrical shell using the commercial finite element code ABAQUS. The numerical model of the composite shell is validated by static tests. In particular, the experimental collapse test is numerically simulated by a quasi static analysis carried out by both ABAQUS/Standard and ABAQUS/Explicit. The behaviour in the post-buckling field and the collapse load obtained by the analyses are close to the experimental data. The validated model is then used to study the dynamic buckling behaviour with ABAQUS/Explicit. The effects of the loading magnitude and of the loading duration are investigated, implementing in the analysis also first-ply failure criteria. It is observed that the dynamic buckling load is highly affected by the loading duration.

Free Vibration Analysis of the Scroll Compressor Housing by Shell Theory (셸이론을 이용한 스크롤 압축기 하우징의 자유진동해석)

  • Kim, H.S.;Lee, Y.S.;Yang, M.S.;Choi, M.H.;Ryu, C.H.
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.242-247
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    • 2000
  • In this study, the Rayleigh's energy method and the Rayleigh-Ritz method on the basis of Flugge's shell theory was used to analyze the dynamic characteristics of the scroll compressor housing with clamped boundary condition. The frequencies and mode shapes from theoretical calculation were compared with those of commercial finite element code, ANSYS. In order to validate the theory, modal test was also performed by impact test and FFT analysis.

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