• Title/Summary/Keyword: Shell mold

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A Study on the Development of Brassiere Pattern for Elderly Women (노년기 브래지어 패턴 개발)

  • Na, Mi-Hyang
    • Korean Journal of Human Ecology
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    • v.18 no.2
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    • pp.397-406
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    • 2009
  • A Study on the Development of Brassiere Pattern for Elderly Women The purpose of this study is to develop functional and sensible brassiere for elderly women. For this purpose, 6 elderly women(aged between 65 and 69) were sampled to be measured for their body sizes and tested for their bressiere wearing. he results were as follows; 1. In order to develop the basic patterns of elderly women's bressieres, 90B size was selected and then, their bressiere fitting was tested. The foundation pattern of the size 90A was proved for the body by the wearing tests. Each angle and length of the parts on the basic line of the breasts played an important role on setting the pattern. 2. As based on the body surface shell extracted from a plastic mold(photo.2), the cup of brassiere pattern were applied to the body surface shell(photo.4), and full side stretch-wings were applied to 13% reduced body size. The design pattern of elderly women's brassiers were characterized by a round wired as well as a full cup(3piece) embracing the entire breasts. 3. As the result of the wearing test, the excellence of the experimental brassiere was recognized objectively, with high marks in all the items(fig. 6). The experimental brassiere was covering the whole breasts to cope with change according to breasts loosing. It was designed to support the breasts firmly.

Design and Analysis of Shell Runners to Improve Cooling Efficiency in Injection Molding of Subminiature Lens (초소형 렌즈 사출성형시 냉각효율 향상을 위한 박판형 러너의 설계 및 해석)

  • Yoon, Seung Tak;Park, Keun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.10
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    • pp.1021-1028
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    • 2015
  • Subminiature lenses are currently widely used in mobile phone cameras and are usually produced by injection molding. The lens molding process has the unique feature of a runner volume that is much larger than the part volume, and this feature should be considered when determining the mold design and molding conditions. In this study, a shell-type runner was proposed as an alternative to the conventional cylindrical runner used for lens molding. An injection molding simulation was performed by applying the proposed shell runner, and the simulation results were compared with those from the cylindrical runner case. It was found that the shell runner could considerably reduce the runner cooling time with only a slight increase in the injection pressure. The effect of the runner thickness was then investigated numerically in terms of the mold filling and cooling characteristics, from which an optimal runner thickness could be determined.

Effects of Alloying Elements on the Mechniacal Properties of 3.6wt%C-2.6wt%Si Ductile Cast Iron Poured into Shell Stack Mold (쉘 스택 주조 3.6wt%C-2.6wt%Si 조성 구상흑연주철의 기계적 성질에 미치는 합금 원소의 영향)

  • Kim, Hyo-Min;Kwon, Hae-Wook;Yeo, In-Dong;Nam, Won-Sick
    • Journal of Korea Foundry Society
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    • v.29 no.3
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    • pp.128-137
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    • 2009
  • The effects of alloying elements on the mechanical properties of 3.6wt%C-2.6wt%C ductile cast iron poured into shell stack molds were investigated. The strength and hardness of the specimens obtained from the center layer in the 5-story stack mold were the lowest and those for other specimens were increased with increased distance from the center. The strength and hardness of the specimens obtained from the center layer were decreased with increased number of layers of the shell stack mold. The strength and hardness of the smaller specimens with the diameter of 9.5 mm were higher than those of 17.5 mm. On the other hand, the elongation of the former was lower than that of the latter. The strength and hardness were increased and the elongation was decreased roughly with the increased amounts of manganese and copper added, respectively. The strength and hardness were increased with the incrcased amount of molybdenum added to 0.40wt% and rather decreased with that to 0.80wt%. Those were greatly increased with the increased amount of tin added and the elongation was roughly decreased with it.

Development of Expert Process Planning System for Injection Mold (사출금형의 공정설계 전문가시스템의 개발)

  • 조규갑;임주택;노형민
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.12
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    • pp.2252-2260
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    • 1992
  • This paper deals with development of expert process planning system which automatically generates process plan for manufacturing parts of injection mold. The specific domain of study is two-plate injection mold without support plate. Decision making rules for selection of machining processes machine tools, cutting tools and for determination of sequence of machining operations are acquired by interview of skilled process planner. The developed expert process planning system is programmed by using expert system shell CLIPS on the IBM PC/AT. The proposed system works well to real problems.

Convergence Modeling and Reproduction of a Bigyeokjincheolloe (Bomb Shell) Based on Three-dimensional Scanning and 𝛾-ray Radiography

  • Kim, Da Sol;Jo, Young Hoon;Huh, Il Kwon;Byun, Sung Moon
    • Journal of Conservation Science
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    • v.38 no.1
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    • pp.55-63
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    • 2022
  • The Bigyeokjincheolloe (bomb shell), a scientific cultural heritage, has outstanding historical value for sustaining a gunpowder weapon of Joseon. In this study, the bomb shell was modeled through three-dimensional (3D) scanning centered on the external shape and 𝛾-ray radiography-based on the internal shape. In particular, to improve the contrast in the radiographic image, optimization and image processing were performed. After these processes, the thickness of the inner wall (2.5 cm on average) and the positions of the three mold chaplets were clearly revealed. For exhibition purposes, the 3D model of the bomb shell was output to a 3D printer and the output was rendered realistic by coloring. In addition, the internal functional elements, such as Mokgok, fuse, mud, gunpowder, and caltrops, were reproduced through handwork. The results will contribute to the study of digital heritages in two ways. First, the internal and external shapes of the bomb shell were modeled by fusing two different technologies, namely, 3D scanning and 𝛾-ray radiography. Second, the internal shape of the bomb shell was constructed from the original form data and the reproduction was utilized for museum exhibitions. The developed modeling approach will greatly expand the scope of museum exhibitions, from those centered on historical content to those centered on scientific content.

Behavior of R/C cylindrical shell under lateral load

  • Hara, Takashi;Shigematsu, Tsunemi;Tamura, Takahiro
    • Structural Engineering and Mechanics
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    • v.16 no.3
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    • pp.361-369
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    • 2003
  • In this paper, the structural behavior of R/C cylindrical panel is analyzed by experimental results. To avoid the geometric imperfection, R/C shell specimens are made by use of a stiff steel mold. From experimental results, the load carrying behavior of R/C cylindrical panel is presented under an external lateral pressure. Even if R/C shell does not posses geometric imperfections, the inaccuracy of the reinforcement position strongly affects to the ultimate strength and the failure patterns of such shells. To explain these effects, FEM nonlinear analyses are done under the same conditions as those of experiments. The behavior of R/C cylindrical shells are well simulated under the consideration of both the geometric imperfection and several inaccuracies.

Development of Diagnosis System of Mold Oscillation in a Continuous Slab Casting Machine (연속 주조기의 주형 진동 진단 시스템의 개발)

  • Choi, Jae-Chan;Lee, Sung-Jin;Cho, Kang-Hyeong;Jun, Hyeong-Il
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.5
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    • pp.84-94
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    • 1996
  • In order to prevent shell sticking by providing sufficient lubrication between the strand and the mold, the mold oscillation has been used. Now it is well known that the shape of the oscillation curve has a decisive effect on the surface quality of the cast product. Besides, oscillation parameters such as stroke and frequency are also very important. In order to guarantee that parameters which have been found to be optimal for a certain grade of steel do not change with time, periodical checks of the physical condition of the whole equipment are necessary. The portable mold oscillation analyzer with integrated computer, developed by POSCO, records the movement of the mold in every spatial direction. The system uses the gap sensors to measure the mold movement (displacement ) in the two horizontal directions according to the mold narrow and broad faces and the vertical strokes in the four corners of mold. The gap sensor is a non-contacting minute displacement measuring device using the principle of high frequency eddy current loss. The mold oscillation diagnosis system integrates the gap sensors, their converters and the industrial portable computer with plug-in data acquisition boards. The all programs, such as the fast Fourier transformation module (amplitude and phase spectrums) and harmonic analysis module, was coded by LabVIEW$^{TM}$ software as the graphical language. In an own 'expert module' which is included in the diagnosis program, one can obtain much information about the mold oscillation equipment.

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Application of Rapid prototyping for welding and milling, and Heat deformation for FEM (용접과 밀링을 이용한 쾌속조형법의 응용과 열변형 해석)

  • 류연화;최우천;송용억;박세형;조정권;신승환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.339-343
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    • 2000
  • Rapid prototyping for welding and milling is a hybrid approach that makes use of welding as additive and conventional milling as subtractive technique. For two years this concept has been used to verify manufacturing mold and mechanical parts successfully. In latest new fabrication methods. For example, manufacturing mold for two sort of materials and shell fabrication, have been applied to the concept in KIST. This methods will be an alternative proposal in rapid prototyping. Metal deposition for welding causes the part to deform. It is a handicap in our proceeding. To overcome this problem, in this paper, we represent an optimal welding path for FEM analysis. Eight paths are tried to this and the value of deformation is average and standard deviation in four points'. Then we can compare with eight cases and select the optimal path.

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On the Measurment of Residual Stresses in Aluminum Alloy Casting Parts (알루미늄 합금 주조 부품에 발생하는 잔류응력의 측정)

  • 김채환
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.03b
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    • pp.102-106
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    • 1999
  • One of the main causes of unwanted dimensional changes in precision metal mold casting parts is excessive and irregular residual stresses induced by temperature gradients and plastic deformation in the solidifying shell. Residual stresses can also cause stress cracking and lower the fatigue life and fracture strength of the casting parts,. In the present study aluminum alloy casting system with metal mold equipped with electrical heating elements and water cooling units was designed and the casting specimens were produced to quantify the effects of different cooling conditions on the development of residual stresses. the layer removal method was used to measure the biaxial residual stresses in casting specimens produced from the experiments. The experimental results agreed with Tien-Richmond's theoretical model for thermal stress development for the solidifying metal plate

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Automatic Generation of Hexahedral Meshes in Shell Structures (쉘 구조물에서 육면체 요소망의 자동 생성)

  • Lee B.C.;Chae S.W.;Kwon K.Y.
    • Korean Journal of Computational Design and Engineering
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    • v.11 no.1
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    • pp.41-48
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    • 2006
  • This paper describes hexahedral mesh generation for various shell structures, such as automobile bodies, plastic injection mold components and sheet metal parts by using chordal surfaces. After generaling one-layered tetrahedral mesh by an advancing front algorithm, the chordal surfaces are constructed by cutting of tetrahedral elements. Since the choral surfaces are composed of tri/quad elements with poor quality, they are transformed into quadrilateral elements with good quality. Hexahedral elements are then generated by offsetting these quadrilateral elements. The boundary nodes of hexahedral elements are generated on the outer surfaces of the original shell structures. Sample models including nonuniform thickness have been tested to validate the proposed algorithm.