• Title/Summary/Keyword: Shape Variables

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Experimental study on the severe deep drawing for complex cylindrical housing of STS 305 stainless steel (스테인리스 강 STS305의 디프 드로잉 가공에 관한 실험적 연구)

  • Kim, Doo-Hwan
    • Transactions of Materials Processing
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    • v.7 no.5
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    • pp.439-444
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    • 1998
  • Recently many automotive parts have been made with stainless steels by deep drawing processes, But there are various problems occurred in deep drawing works of stainless steels compared with low carbon steels. For the severe deep drawing of complex cylindrical housing optimum process planning is required to eliminate intermediate annealing improve shape accuracy and maintain surface integrity without drawing defects such as tears wrinkles and scratches or galling. Therefore in this study a sample process planning of the severe of the severe deep drawing process is applied to a complex cylindrical housing needed for a 6 multi-stepped deep drawing of type STS 305 . A series of experiments are performed to investigate optimum process variables such as drawing rate radius and clearance. Through experiments the variations of the thickness strain distribution and hardness distribution in each drawing step are observed. Also the effects of other factors on formability such as drawing oil, blank holding force and die geometry are examined and discussed.

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The Forming Characteristic of Rotary Swaging Process. (로터리 스웨이징 공정의 성형성 연구)

  • Im, Seong-Ju;Yun, Deok-Jae;Na, Gyeong-Hwan
    • Transactions of Materials Processing
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    • v.7 no.5
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    • pp.432-438
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    • 1998
  • The process variables i.e. the speed of forming, the ratio of thickness to diameter the shape of formed materials and the reduction of area were selected in order to study the process of the rotary swaging. It was found that the process variables affected the quality of products, i.e. the hardness the surface roughness and the degree of precision of products. Variation of hardness in deformed samples was mainly dependent on the reduction of area. Upon forming tubes applying the t/D ration higher than 1/10 led to the formation of defects on products which may be reduced by application of mandrels.

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A Study on the Optimum Pre-form Design for Multistage Deep Drawing of Oval Shells (타원형 다단계 디프드로잉 용기의 최적 예비형성 설계에 관한 연구)

  • 김두환
    • Transactions of Materials Processing
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    • v.8 no.4
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    • pp.356-363
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    • 1999
  • This paper discusses some techniques for the determination of optimum blank size and pre-form design for multi-stepped deep drawing of oval shell. The deep drawing process of oval shape has been regarded as more difficult than that of cylindrical shell because of its complicated behavior of plastic deformation. But there is insufficient information in this area to carry out successful deep drawing work of irregular products such as oval, rectangular, and square shapes. In order to find the optimum conditions, the drawing apparatus for two kinds of pre-form design are built, a series of drawing experiments performed, and thickness stain distributions measured. From the results of thess suggested experiments, various optimum process variables are observed and discussed.

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Study on the Discrimination of Constitution Using Pulse Wave (맥상파를 이용한 체질 판별방법에 관한 연구)

  • Shin, Sang-Hoon;Kim, Jong-Yeol
    • Journal of Physiology & Pathology in Korean Medicine
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    • v.22 no.6
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    • pp.1403-1409
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    • 2008
  • The purpose of this study is to develop the systematic process on the discrimination of Sasang constitution with the pulse diagnosis apparatus. The pulse waves were acquired at the right and the left Guan point with 1420 people who were apparently healthy. In order to minimize the effect of aging on the shape of pulse wave, the age groups of 30s, 40s, and 50s were used. Taeum group was the best to classify, Soyang group was the worst. With the same group size, the sensitivity of Soyang group was increased. Input variables were selected with the consideration of the floating-sink ratio, tests of equality of group means, multiple comparison, multicollinearity, and structure matrix. To increase the sensitivity of Soyang, the variables which could tell the difference between Soyang and Soeum were selected.

Cooling Characteristics of Fruits and Vegetables for Pressure Cooling (차압통풍 예냉 청과물의 냉각특성)

  • 윤홍선;박경규
    • Food Science and Preservation
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    • v.4 no.3
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    • pp.237-243
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    • 1997
  • Numerous variables affect product cooling rate of pressure cooling system for fruits and vegetables. These include carton vent area, initial and desired final product temperature, flow rate and temperature of the cooling air, product size, shape and thermal properties and product configuration(whether in bulk or packed in shipping cartons). This study was carried out to determine the influence of each of these variables as they affect cooling time. The opening ratio and number of the vent hole were recomended as 4∼10% and 2∼4ea., respectively, for a minimum alt flow resistance and for a uniform air flow pattern. In the cooling experiment for tomatoes and mandarins, optimum air flow rate was 0.04 m3/min.kg in terms of energy saving. The cooling air temperature should be about 2$^{\circ}C$ less than the desired final product temperature for reducing cooling time.

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Study on Optimization of Aerodynamic Design of A Jet Fan (제트송풍기의 공력설계 최적화에 관한 연구)

  • Seo, Seoung-Jin;Kim, Kwang-Yong;Chang, Dong-Wook
    • 유체기계공업학회:학술대회논문집
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    • 2002.12a
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    • pp.439-443
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    • 2002
  • In this study, three-dimensional incompressible viscous flow analysis and optimization using response surface method are presented for the design of a jet fan. Steady, incompressible, three-dimensional Reynolds averaged Wavier-Stokes equations are used as governing equations, and standard k-$\epsilon$ turbulence model is chosen as a turbulence model. Governing equations are discretized using finite volume method. Sweep angles and maximum thickness of blade are used as design variables for the shape optimization of the impeller in response surface method. The experimental points which are needed to construct response surface are obtained from the D-optimal design and Full Factorial design and relations between design variables and response surface are examined.

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Neuro-Fuzzy Contro of Weld Pool Size in Arc Welding Robot System (1st Report : Fuzzy Control of Weld Pool Size) (아크용접 로보트시스템에서 용융지크기의 뉴로-퍼지 제어)

  • Jeon, Euy-Sik
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.6 no.4
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    • pp.89-95
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    • 1997
  • Welding technique is widely applied to general industry such as pressure vessel for chemical plant, pipe system, heavy industry, and automobile. There are some points which must be considered when robot system is used in welding automation process for productivity improvement. Welding quality is governed by heat input, and this quantity can be different according to shape, property, and thick of material . For desired heat input , weld input parameters such as welding voltage, current, and welding velocity must be determined with those consideration. Until now these parameters have been determined mainly by experience of operator. In this study, the size of welding zone was predicted by fuzzy rules were constructed from the relation between welding variables and weld pool size. Inverse model method which welding control input for welder is determined with optimum voltage and current by fuzzy controller is validatied by computer simulation.

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A Study about Character of Tool Wear and Chip on The Face Milling Cutter to Minimize Resultant Cutting Force (최소 절삭력형 밀링커터의 가공에서 공구마멸 및 칩의 특성에 관한 연구)

  • 김희술
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.2
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    • pp.72-79
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    • 2000
  • A new optimal tool design model which can be minimized the resultant cutting forces under the constrains of variables was developed. The resultant cutting forces are used as the objective function and tool angles are used as the variables. Cutting experiments of tool wear and chip length using the new and conventional tools wee carried out. Tool life of optimized cutter are more increased than those of conventional cutter by 2.29 times and 2.52 times at light and at heavy cutting conditions respectively. Chip length of optimized cutter are more increased than those of conventional cutter It is considered that the decrease of the resultant cutting forces is the cause that an effective rake and shear angles by the shape of optimal cutter.

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The Least-Squares Meshfree Method for Linear Elasticity (최소 제곱 무요소법을 이용한 선형 탄성 변형 해석)

  • Kwon, Kie-Chan;Park, Sang-Hoon;Youn, Sung-Kie
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.11
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    • pp.2312-2321
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    • 2002
  • The first-order least-squares meshfree method for linear elasticity is presented. The conventional and the compatibility-imposed least-squares formulations are studied on the convergence behavior of the solution and the robustness to integration error. Since the least-squares formulation is a type of mixed formulation and induces positive-definite system matrix, by using shape functions of same order for both primal and dual variables, higher rate of convergence is obtained for dual variables than Galerkin formulation. Numerical examples also show that the presented formulations do not exhibit any volumetric locking for the incompressible materials.

The design of magnetic circuit of magnetostrictive actuator using finite element method (유한 요소 해석을 통한 자기변형 구동기 자기 회로 설계)

  • 이석호;박영우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.548-551
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    • 2004
  • Magnetostrictive actuators have seen increasing use in fine positioning system because it has many advantages such as friction free, resolution of ${\mu}{\textrm}{m}$ or nm scale, and powerful output force. Usually, the magnetic circuit of magnetostrictive actuator has components which are flux return path, coil, and magnetostrictive material. It is classified in two types according to existence of the permanent magnet. The magnetic circuit having optimal performances transfer magnetic field which is obtained by providing input current at coil without energy loss. This paper described mathematical model of magnetic circuit for getting design variables. The modeling equation is obtained from the relations between flux and reluctance of the magnetic equivalent circuit. Also, finite element analysis has been used to study the performance of magnetic circuit according to change of design variables such as existence and shape of the permanent magnet, flux return path etc. The modification of dimensions enables us to optimize magnetic circuit.

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