• 제목/요약/키워드: Shape Control

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스테인리스 냉연공정에서 퍼지 형상제어 (A Fuzzy Shape Control Method for the Stainless Steel at the Cold Rolling Process)

  • 허윤기
    • 제어로봇시스템학회논문지
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    • 제15권10호
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    • pp.1062-1070
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    • 2009
  • The strip shape for the stainless steel process has made an issue of the strip quality, and hence the shape control method is developed at the Sendzimir rolling mill (ZRM). ZRM is a stainless cold rolling mill and has actuators for the shape control. They are first intermediate rolls and top crown rolls, which are controlled horizontally and vertically, respectively. The shape control of the stainless steel rolling process has difficulty in obtaining the symmetrical shape. The objective of the shape control is to minimize the shape deviation and to maintain stable state, which keeps symmetrical shape pattern in the lateral direction. The method of the shape recognition employs a least squares method and neural network. The shape deviation is the difference between the target shape and actual shape and is controlled by the fuzzy shape control. The fuzzy shape control using operator's informative knowledge is proposed in this paper. The experiments are carried out online for various stainless materials and sizes. The productivity of the rolling process has increased from 9.0 to 9.4 tons per hour.

Development of PC Based Shape Control System In Cold Rolling Mill

  • Park, Yeong-Bok;Lee, Gyu-Taek
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2002년도 ICCAS
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    • pp.57.1-57
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    • 2002
  • $\textbullet$ This system executes the algorithm that makes the various types of shape to the flat shape. $\textbullet$ In old system, we could not develop and test the new shape control algorithms $\textbullet$ We developed the PC based cold mill shape control system. $\textbullet$ It can be added on the new shape control algorithm and is cost-effective and maintained easily. $\textbullet$ The shape control system consists of the shape controller, the MMI system and the Shape data sewer.

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후판압연에서의 고정도 형상제어기술 (Precision Shape Control in Plate Rolling)

  • 서재형;정병완;홍헌호
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1999년도 제3회 압연심포지엄 논문집 압연기술의 미래개척 (Exploitation of Future Rolling Technologies)
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    • pp.452-456
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    • 1999
  • Newly constructed plate shape control system, using attached shape measuring instruments and work roll bender, was put in service in No. 2 Plate Mill, POSCO. Recently, customers demand the improvement of flatness and plate crown accuracy. Many competition Plate Mill introducted shape control system, for example, pair cross mill, work roll bender which includes shape measuring instrument and shape control mathematical models, and No. 2 Plate Mill, POSCO introducted work roll bender and shape measuring instruments. This report describes the properties of No. 2 Plate Mill shape control system and work roll bender.

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스테인레스 냉간 압연 강판의 폭 방향 형상의 자동 제어 (Automatic Control for Strip Shape At Stainless Cold Rolling Process)

  • 허윤기
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2000년도 제15차 학술회의논문집
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    • pp.180-180
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    • 2000
  • The shape of cold strip for the stainless process has been become issue in quality recently, and hence POSCO (Pohang Iron & Steel Co., Ltd) developed an automatic control system for strip shape in the sendzimir mill. The strip shape is measured by an outward measuring roll and is controlled by As_U roll and first intermediate roll. As_U roll consists of 8 saddles, which are controlled vertically. The fist intermediate rolls, which are controlled horizontally, consist of two pairs of rolls up and down. A developed shape control system is applied to real plant by using fuzzy logic and neural network method to control actuators; As_U roll and first intermediate roll. This system composes mainly of three parts as a real-time system, input to output conditioner board, and man-machine interface. The actual shape is recognized by neural network and converted into symmetric shape. The fuzzy controller, based on the shape from neural network and sensor, controls positions of the As_U roll and first intermediate roll. This paper verifies the shape controller performance. The experiments are made on line for the sendzimir mill. The shape control performance shows very efficient for the target tracking, shape symmetry, and fluctuation of shape.

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Development of The New Shape Control Algorithm with The Strip Thickness Decoupling in Hot Strip Mill

  • Dukbum Shin;Kim, Jongcheol;Sangchul Won
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2001년도 ICCAS
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    • pp.175.2-175
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    • 2001
  • The strip profile and shape control is one of the most important technologies in Hot Rolling Mill System. Because the unbalance of strip´s shape and wave appearance between stands has a bad effect on Hot Rolling Mill System by making the inferior thickness, strip´s damage and so forth in factories. Many competition Plate Mill introduced shape control system, for example, pair cross-mill, work roll bender, which includes shape measuring instruments and shape control mathematical models. Shape meter, which is equipped for flatness, only does feedback control at the top of coil. And, for crown, we depend on initial setup value and there is no feedback control. Therefore we predict the shape of strip using rolling pressure, bender force and tension of inter-stand in ...

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일부 여대생의 체형 타입과 관련된 요인에 관한 연구 (The Factors Associated with Body Shape Control by Self-Estimated Figure among Female University Students)

  • 최도점;이별나;이은숙
    • 동아시아식생활학회지
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    • 제16권6호
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    • pp.646-654
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    • 2006
  • This study was designed to examine body shape control and its related factors, including BMI(body mass index), desire for weight control, satisfaction with body shape, dissatisfaction with specific parts of body shape, starting period of concern about body shape, as well as experience, method, result, counsel, effort, expense and knowledge of body shape control. The survey was completed by 180 female university students in Gyeongsanbukdo through a self-administered questionnaire during September and October of 2006. The subjects were assigned to one of three groups based on self-estimated figure: 47.8% of the students estimated their figure as 'normal', while 38.3% of the students estimated themselves as 'thin' and 13.9% of the students as 'fat'. The results were as fellows. The mean age of the subjects was $19.45{\pm}1.67$ with a height and weight of $161.15{\pm}4.99cm$ and $52.63{\pm}10.78\;kg$, respectively. Their self-estimated figure was significantly related to BMI, desire for weight control, satisfaction, dissatisfaction with a specific part, and experience, counsel and effort in body shape control. This research suggests that students need to know how to properly control body shape in health and beauty.

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정상상태 형상압연의 오일러리안 해석에서 형상 예측 (Shape Prediction in Eulerian Analysis of Steady State Shape Rolling)

  • 이용신
    • 소성∙가공
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    • 제10권7호
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    • pp.579-583
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    • 2001
  • Shape changes of a workpiece in an Eulerian Finite Element analysis for the steady state, three-roll-stand shape rolling are modelled. Although an Eulerian analysis has many advantages for the steady state rolling problems, it necessitates an assumption about the unknown shape of the control volume. In almost all cases, the assumed control volume does not match the final shape and the control volume should be updated. This update can be accomplished by performing a free surface correction. The final shape of a material point, which has a spherical shape at the inlet, can be also predicted by integrating a deformation gradient along a stream line. Analyses of three-roll-stand shape rolling are performed and the results are discussed in detail.

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Three-Ro II-Stand 형상압연의 오일러리안 해석에서 형상예측 (Shape Prediction in Eulerian Analysis of Three-Roll-Stand Shape Rolling)

  • 이용신;나경환
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.328-331
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    • 2001
  • Shape changes of a workpiece in an Eulerian Finite Element analysis for the steady state. three-roll-stand shape rolling are modelled. Although an Eulerian analysis has many advantages for the steady state rolling problems, it necessitates an assumption about the unknown shape of the control volume. In almost all cases. the assumed control volume does not match the final shape and the control volume should be updated. This update can be accomplished by performing a free surface correction. The final shape of a material point, which has a spherical shape at the inlet, can be also predicted by integrating a deformation gradient along a stream line. Analyses of three-roll-stand shape rolling is in detail examined.

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2 냉연 신형상제어 시스템 개발 및 적용 (Development and application of the new ASC system in No.2 cold rolling mill)

  • 박남수;심민석
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1996년도 한국자동제어학술회의논문집(국내학술편); 포항공과대학교, 포항; 24-26 Oct. 1996
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    • pp.1068-1071
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    • 1996
  • Good shape on flat rolled product is necessary to meet today's customer quality requirement. To meet the increasing demand in quality of strip shape from downstream customers, POSCO has replaced the Automatic Shape Control(ASC) system with the existing one that had used noncontact type measuring system at No.2 Cold Rolling Mill, Pohang works in October, 1995. The strip shape is influenced by the profile, roll crown, bending control, skew control system, as well as work roll cooling system. We have used ASC to adjust those factors in Cold Rolling Mill that could get a satisfactory result, almost less than .+-.5 1-unit deviation from the target shape. However, the downstream customer(i.e. Continuos Annealing Line) wants a good shape not only at the moment of exit of roll bite, but after rolling without tension. In this investigation, the difference will be discussed and how deal with this problem.

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퍼지제어를 이용한 냉연공정 형상제어 시뮬레이션 (Simulation of Shape Control in Cold Rolling Using Fuzzy Control)

  • 정종엽;임용택;진철제;이해영
    • 대한기계학회논문집
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    • 제18권2호
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    • pp.302-312
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    • 1994
  • In this study, a fuzzy theory is introduced to control the cross-sectional strip shape in cold rolling. A fuzzy controller is developed based on the production data and the operational knowledge. The cold rolled products are characterized into several types based on their irregularities. For each type of irregular strip shape, fuzzy controller calculates the changes of bender forces of work and intermediate rolls using fuzzy control algorithm. To simulate the continuous shape control, fuzzy controller is linked with emulator which is developed using neural network. The developed fuzzy controller and emulator simulate the cold rolling process until the irregularities converge to the tolerable range to produce unifrom cross-sectional strip shape. The results from this simulation are reasonable for various irregular strip shapes.