• 한국자동차공학회논문집
• /
• 제13권5호
• /
• pp.127-133
• /
• 2005

Rotary swaging is one of the incremental forming process which is a chipless process using the reduction of cross-sections of bars, tubes and wires. The TDS(Tube Drive Shaft) of monobloc used in automotive has been developed by the rotary swaging process. The mechanical characteristics of swaged parts such as the hardness, thickness and roughness are also estimated to conduct experimental analyses of rotary swaging process with the materials of 34Mn5 Furthermore the change in the vibration mode of TDS due to design parameters, which are the tube length, diameter and thickness, has been investigated and analysed. The weight of the TDS product is smaller by about $12.8\%$ than that of SDS with the same performance. It could be evidently found that the TDS is designed to be much lighter than SDS (Solid Drive Shaft). This advantage might give some possibility to improve the NVH (Noise-Vibration-Harshness) characteristics. A maximum torque and a total number of torsional repetitions for the TDS is checked and measured to know the torsional intensity and fatigue strength through the static torsion test and torsional durability test, respectively. A total number of the torsional repetitions up to the fracture for the TDS is greater than 250,000 times.

• 한국산학기술학회논문지
• /
• 제12권4호
• /
• pp.1495-1501
• /
• 2011

본 연구는 동력전달 장치인 추진축이 차량 주행중 상하운동에 따라 생기는 자재이음의 내구성에 대한 강도 해석을 하였다. 유니버설 조인트에서의 최대 등가 응력과 전변형량은 요크 부분에서 $1.3177{\times}10^3$Pa및 $3.6148{\times}10^{-4}$m로 크게 나타났다. 'SAE bracket', 'SAE transmission' 및 Sample history'의 불규칙 피로 하중들 중에서는 하중의 변화가 극심한 SAE bracket'의 경우가 사용 가능 수명이 15951 Cycle 정도로 가장 짧은 것을 볼 수가 있고 하중의 변화가 가장 완만한 Sample history'에서 사용가능 수명이 $2{\times}10^7$ Cycle 정도로 가장 긴 것을 알 수 있었다. 피로 하중의 빈도수로서는 SAE Bracket history'가 80% 정도로서 가장 높게 나타나 파손의 가능성이 큼을 알 수 있었고 Sample history'가 5%로서 가장 낮게 나타났다. 그리고 구속 조건을 가하여 한 Harmonic response 해석에서의 최대 변위는 58Hz에서 일어났다. 이러한 진동수에서의 최대 변위는 0.00261m가 되었다. 본 연구의 결과를 종합하여 동력전달 장치인 추진축에 응용한다면 그 파손 방지 및 내구성을 예측하는데 활용이 클 것으로 사료된다.

• Advances in aircraft and spacecraft science
• /
• 제5권1호
• /
• pp.51-71
• /
• 2018

This work proposes a theoretical and numerical study on the behavior of a tapered shaft rotor made of composite materials by the classical version h and the version p of the finite element method. Hierarchical form functions are used to define the model. The purpose of this paper is to determine the expressions of the kinetic and potential energies of the tree necessary for the results of the equations of motion. A comparison between the version h and the p version of the finite element method of the functions of polynomial and trigonometric hierarchical forms with six degrees of freedom per node, of a composite tapered and cylindrical shaft which rotates at a constant speed about its axis. It is found that when the number of functions of form (the version p) is increased, the solution converges. It is also observed that the conicity of the shaft increases the rigidity with respect to a uniform shaft having the same mechanical properties. The numerical simulation allowed us to determine the natural frequencies and the critical speeds of the composite shaft systems are compared with those available in the literature and the effectiveness of the methods used are discussed.

• 한국융합학회논문지
• /
• 제6권6호
• /
• pp.279-284
• /
• 2015

항공기의 추력으로 구동되는 추진축의 회전운동에서 발생되는 진동은 추진축의 수명에 큰 영향을 끼친다. 그리고 회전중 추진축에서 피로파괴가 발생하게 될 시에, 막대한 인명피해를 야기하게 된다. 비행환경에 따라 다양한 회전에 놓이게 되는 추진축에서 떨림이 발생한다. 따라서 이러한 피로파괴가 우려되는 추진축 부위를 본 논문에서는 해석적 연구를 통해 사전에 파악함으로서, 파손방지를 위한 그 내구성이 향상되고 근간된 안전설계를 토대로 융합기술에 접목하여 그 미적인 감각을 나타낼 수 있다.

• 한국기계가공학회지
• /
• 제8권3호
• /
• pp.68-73
• /
• 2009

This paper deals with the dynamic characteristics of the impeller shaft model which is the most important part in developing the resin mixing machine. The can is rotating by air motor in mixing machine. Then the end of shaft is fixed. The bearing support is to increase the fundamental natural frequency. The natural frequency analysis using finite element analysis software are performed on the imported commercial impeller shaft model. This paper presents calculated bearing stiffness of Soda, Harris and modified Harris formula considering contact angle according to bearing supported position. The most important fundamental natural frequency of the impeller shaft except bearing support is around 13.932 Hz. This paper presents one bearing and two bearings support position to maximize the 1st natural frequency. The maximized fundamental natural frequency is around 48.843 Hz in one bearing support and 55.52 Hz in two bearings support.

• Journal of Advanced Marine Engineering and Technology
• /
• 제10권3호
• /
• pp.94-106
• /
• 1986

Since the oil shock of '70s the engine makers have developed new types of diesel engine with low fuel consumption. There is an obvious tendency towards the use of poorer quality fuels, such as the residual oil from chemical processes of refinery. The shaft driving generators is also widely adopted on behalf of the auxiliary diesel engines, which are driving on the expensive diesel oil and have high fuel oil consumption rates, and some mania propulsion diesel engines are equipped with reduction gear systems to get better propulsive efficiency by slower propeller revolutions. The propulsion shafting system equipped with the shaft driving generator or the geared diesel engine shafting system has flexible couplings, and it requires extensive investigations of the torsional vibration and torque fluctuation in order to ensure the acceptable operation range in service. The characteristics of misfiring must be especially examined for the high viscosity fuels to be used. Both torsional vibration and fluctuating torque resulted from misfiring, should be examined for thier effects on the flexible coupling and propulsion shafting system. This paper is to investigate and solve the above mentioned problems which must be predicted on the design-stage of marine propulsion shafting system. A computer program is developed to calculate the indicated diagram, fluctating torque and torsional vibration for both normal and misfiring conditions.

• Journal of Advanced Marine Engineering and Technology
• /
• 제32권2호
• /
• pp.241-249
• /
• 2008

In this study, lateral vibration analysis has been conducted on a propulsion and lift shafting system for an air cushion vehicle using ANSYS code. The shafting system is totally flexible multi-elements system including air propeller, aluminum alloy of lift fan and thin walled shaft with flexible coupling. The analysis included the lateral natural frequencies, mode shapes and harmonic analysis of the shafting system taking into account three-dimensional models for propulsion and lifting shaft system. In case of ACV the yawing and pitching rate of craft will be quite high. During yawing and pitching of craft significant gyroscopic moment will be applied to the shafting and will generate high amplitude of lateral vibration. So, such a shafting system has very intricate lateral vibrating characteristics and natural frequencies of shafting must be avoided in the range of operating revolution. The control of lateral vibration is included in this study.

• 한국소음진동공학회논문집
• /
• 제23권3호
• /
• pp.234-239
• /
• 2013

There are many types of speed reducer for industrial uses. However the cycloid speed reducer is widely used in manipulators based on excellent performance of low backlash, high reduction ratio and compact size. It is essential to use precision speed reducer for accuracy of position controls on robot systems and electric vehicles. The cycloid speed reducer has a eccentric rotating motion and offset to avoid some problem of assembly, so it has a disadvantage for vibration. In this paper, a multi-body dynamic model is developed for a cycloid speed reducer and the dynamic behaviors of the reducer are investigated. The cycloid speed reducer consists of cycloidal plate gears, housing gear, input shaft, output pin and shaft, and eccentric bearings. Using a CAD program, each component of cycloid reducer is modeled based on the offset and eccentric. Multi-body simulations using Recurdyn and test using a rig tester are performed. As a result, the pin reaction force and the amplitude of housing displacement are increased by the larger offset and smaller eccentric value of cycloid reducer.

• 한국정밀공학회지
• /
• 제18권11호
• /
• pp.107-115
• /
• 2001

Most of rotating machineries supported by contact bearing accompany lowering efficiency, vibration and wear. Moreover, because of vibration, which is occurred in rotating shaft, they have the limits of driving speed and precision. The rotor system has parametric variations or external disturbances such as mass unbalance variations in long operation. Therefore, it is necessary to research about magnetic bearing, which is able to support the shaft without mechanical contact and to control rotor vibration without being affected by external disturbances or parametric changes. Magnetic bearing system in the paper is composed of position sensor, digital controller, actuating amplifier and electromagnet. This paper applied the robust control method using quantitative feedback theory (QFT) to control the magnetic bearing. It also proposed design skill of optimal controller, in case the system has structured uncertainty, unstructured uncertainty and disturbance. Reduction of vibration is verified at critical rotating speed even external disturbance exists. Unbalance response, a serious problem in rotating machinery, is improved by magnetic bearing using QFT algorithm.

• 한국소음진동공학회논문집
• /
• 제22권11호
• /
• pp.1057-1063
• /
• 2012

A cycloid speed reducer is a type of the speed reducers. The cycloid speed reducer has a eccentric rotating motion and offset to avoid some problem of assembly, so it has a disadvantage for vibration. In this paper, a multi-body dynamic model is developed for a cycloid speed reducer and the dynamic behaviors of the reducer are investigated. The cycloid speed reducer consists of cycloidal plate gears, housing gear, input shaft, output pin and shaft, and eccentric bearings. Using a CAD program, each component of cycloid reducer is modeled based on the offset and multi-body simulations are performed using Recurdyn. As a result, the pin reaction force and the amplitude of bearing displacement are increased by the offset.