• 제목/요약/키워드: Shaft misalignment

검색결과 62건 처리시간 0.024초

Multi-class SVM을 이용한 회전기계의 결함 진단 (Fault diagnosis of rotating machinery using multi-class support vector machines)

  • 황원우;양보석
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2003년도 추계학술대회논문집
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    • pp.537-543
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    • 2003
  • Condition monitoring and fault diagnosis of machines are gaining importance in the industry because of the need to increase reliability and to decrease possible loss of production due to machine breakdown. By comparing the vibration signals of a machine running in normal and faulty conditions, detection of faults like mass unbalance, shaft misalignment and bearing defects is possible. This paper presents a novel approach for applying the fault diagnosis of rotating machinery. To detect multiple faults in rotating machinery, a feature selection method and support vector machine (SVM) based multi-class classifier are constructed and used in the faults diagnosis. The results in experiments prove that fault types can be diagnosed by the above method.

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포락선 분석을 이용한 산업용 기어박스의 결함 검출 (Faults Detection of Industrial Gearbox using an Envelope Analysis)

  • 박영준;이근호;이재정
    • Journal of Biosystems Engineering
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    • 제34권2호
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    • pp.82-88
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    • 2009
  • This study was conducted to detect faults in a gearbox comprised of gears, bearings and shafts. The envelope analysis was used as a method of detection, which could detect breakage and pitting of gears and bearings, and misalignment of shafts effectively. Vibration measured at the increaser was analyzed to characterize the faults. When the increaser has a defect, peaks with a constant period appear in the time history of vibration and its harmonic components also in the envelope spectrum. The envelope analysis showed that a crack in the stepped output shaft caused the increaser to generate the abnormal peaks.

풍력발전기 증속기에 전달되는 풍하중 변동특성 연구 (A Study on Wind Load Variation Characteristics of Wind Turbine Gearbox)

  • 김정수;이형우;박노길;이동환
    • Journal of Advanced Marine Engineering and Technology
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    • 제36권2호
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    • pp.267-275
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    • 2012
  • 본 논문은 정상풍속과 돌발풍속을 수학적으로 모델링하고 풍향에 따라 전달되는 메인축에서의 전달모멘트를 조사하여 기어박스에 전달되는 풍하중의 특성을 파악하였다. 정상풍속은 지상에서 고도가 높아짐에 따라 속도가 증가하게 설정을 하였다. 풍하중에 의해서 메인축으로 전달되는 모멘트의 평균값과 하모닉값을 풍향 입사각을 $-45^{\circ}{\sim}45^{\circ}$로 변화를 주며 특성을 파악하였다. 또한 기어 트레인의 미스 얼라인먼트를 유발시키는 굽힘 모멘트의 특성을 파악하였다. 정상풍속모델에서는 블레이드의 3배수 주파수(3X)로 하는 토크의 가진이 생기며, 바람의 방향이 $+22.5^{\circ}$일 때 수평방향의 굽힘 모멘트가 주축으로 들어가는 토크의 50%수준으로 발생하는데 이는 수평방향으로의 탄성 축 휘임을 유발하여 치가 모서리에서 물림이 발생하게 하는 원인을 제공함을 알 수 있었다. 돌발풍속의 경우, 3X, 6X, 9X를 가진 주파수로 하는 토크의 가진이 바람의 방향이 +방향으로 커질수록 하모닉항의 상대 비율이 증가하였다.

ER 유체를 이용한 회전식 약실 축계의 비틀림 진동 제어 (Torsional Vibration Control of a Rotating Chamber Shaft System Using Electrorheological Fluid)

  • 임승철;김기갑;길성진;심정수;차기업
    • 대한기계학회논문집A
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    • 제35권1호
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    • pp.17-24
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    • 2011
  • 간헐 회전식 약실 계가 화력 대 무장 공간의 비율 관점에서 볼 때 중구경 자동포에 크게 유익하다고 보고되었다. 그러나 약실계의 핵심 부품인 평행 인덱스가 인덱스 터릿에 설치되는 캠종동절의 상대적으로 낮은 횡 강성으로 인하여 비틀림 방향으로 유연해지는 경향이 있으며, 이는 결국 터릿과 약실 사이의 연결 축이 상당한 크기의 비틀림 잔류 진동에 노출되어 탄 장전과 발사 시에 심각한 비정렬 문제를 야기시킬 수 있다. 이러한 맥락에서 본 논문에서는 상기 진동을 억제하는 ER 유체 작동기와 그에 적합한 반능동 제어 알고리듬을 제안하게 되었으며, 전체 계의 수학적 모델링과 컴퓨터 시뮬레이션을 통하여 그 성능이 만족스러움을 입증하였다.

Stator Current Processing-Based Technique for Bearing Damage Detection in Induction Motors

  • Hong, Won-Pyo;Yoon, Chung-Sup;Kim, Dong-Hwa
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2005년도 ICCAS
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    • pp.1439-1444
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    • 2005
  • Induction motors are the most commonly used electrical drives because they are rugged, mechanically simple, adaptable to widely different operating conditions, and simple to control. The most common faults in squirrel-cage induction motors are bearing, stator and rotor faults. Surveys conducted by the IEEE and EPRI show that the most common fault in induction motor is bearing failure (${\sim}$40% of failure). Thence, this paper addresses experimental results for diagnosing faults with different rolling element bearing damage via motor current spectral analysis. Rolling element bearings generally consist of two rings, an inner and outer, between which a set of balls or rollers rotate in raceways. We set the experimental test bed to detect the rolling-element bearing misalignment of 3 type induction motors with normal condition bearing system, shaft deflection system by external force and a hole drilled through the outer race of the shaft end bearing of the four pole test motor. This paper takes the initial step of investigating the efficacy of current monitoring for bearing fault detection by incipient bearing failure. The failure modes are reviewed and the characteristics of bearing frequency associated with the physical construction of the bearings are defined. The effects on the stator current spectrum are described and related frequencies are also determined. This is an important result in the formulation of a fault detection scheme that monitors the stator currents. We utilized the FFT, Wavelet analysis and averaging signal pattern by inner product tool to analyze stator current components. The test results clearly illustrate that the stator signature can be used to identify the presence of a bearing fault.

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2.5MW 풍력발전기 동력분기식 기어트레인의 진동특성 (Vibration characteristics of power differential gear train for 2.5MW wind turbine)

  • 김정수;박노길;이형우
    • Journal of Advanced Marine Engineering and Technology
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    • 제38권3호
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    • pp.253-261
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    • 2014
  • 본 연구에서는 스퍼 유성기어시스템 2단, 헬리컬기어 시스템 1단으로 구성되어 있고, 메인 축과 증속기가 플랜지 결합되어 있는 동력분기식 2.5MW 풍력발전기에 대해 진동해석을 수행하였다. 유성기어시스템, 헬리컬기어시스템, 메인 축 등은 MASTA 상용프로그램으로 모델링하고, 기어박스 케이스, 토크암, 유성캐리어, 플랜지 등은 유한요소법으로 모델링하였으며, 부분구조합성법으로 조합하여 진동해석을 수행하였다. 2.5MW 동력분기식 풍력발전기 기어트레인의 고유진동 특성 해석을 수행하였고, 블레이드 풍하중에 의한 가진, 질량불평형, 축 어긋남 등에 발생하는 가진원에 대해 위험속도 분석을 하였다.

발전설비의 터빈 축정렬 (II) : 자동화를 위한 전산 프로그램 개발 (Turbine Alignment (II): Computer Program Development)

  • 황철호;김정태;전오성;이현;이병준
    • 소음진동
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    • 제4권1호
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    • pp.33-42
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    • 1994
  • When a vibration is generated due to the misalignment, the reduction of the vibration level is not attainable unless a correct shaft alignment is conducted. In a turbine system, an alignment procedure requires quite a lot amount of expense and time. To reduce this effort, an algorithm of the turbine alignment is developed to be used in the computer program. The program consists of five parts : input, calculation, display of the results, file management, and printer output. In the input part, users must provide the data on the turbine number, the reference value of the alignment, and the number of the feet of the generator. In calculation, the moving distance of the bearing and the necessary amount of the shims are calculated. In the display and the output parts, the calculated results are displayed and calculated. In the display and the output parts, the calculated results are displayed and printed. Then, by using the file management, results and procedures conducted are saved in the floppy diskette or in the hard disk. The developed program can be run in IBM PC compatible with more than 640 KB of main memory with the operating system of MS-DOS v 3.3 or higher. It is developed for novice users with no experience or specialty in this field. The program is not only useful in the power plant application, but also helpful for recording of the alignment procedures.

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벽걸이에어컨의 원심홴에 대한 과도진동 규명 및 저감 (Transient Vibration Identification and Reduction of a Centrifugal Fan for a Wall-installed Air-conditioner)

  • 김민성;임종혁;정진태
    • 한국소음진동공학회논문집
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    • 제26권4호
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    • pp.383-390
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    • 2016
  • In this paper, experiment and dynamics simulations were carried out to identify and reduce the out-of-plane vibration that occurs in a centrifugal fan of an air conditioner installed to a wall. In a wall-installed air conditioner, large space between a case and heat exchanger is often required for the fan to avoid the collision with the case and exchanger. This large space hinders the slim design of the air conditioner even if air conditioner market demands a slim air conditioner. In the present study, in order to determine the cause of the vibration in the centrifugal fan, the out-of-plane vibration and the physical properties were investigated, and the dynamic characteristics of the centrifugal fan were obtained by experiments. Based on these experiments, a dynamic simulation model was established to determine the cause of the out-of-plane vibration of the centrifugal fan. It was found that the main factor of out-of-plane vibration in the centrifugal fan is the axial misalignment between the centrifugal fan and the motor shaft.

2상 하이브리드 스테핑 모터의 벡터 제어 시 초기 각 오차 및 토크 리플 보상 (Compensation of Initial Position Error and Torque Ripple in Vector Control of Two-phase Hybrid Stepping Motors)

  • 김도현;김상훈
    • 전력전자학회논문지
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    • 제27권6호
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    • pp.481-488
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    • 2022
  • This study proposes compensation methods for the initial position error and torque ripple in vector control of two-phase hybrid stepping motors. Stepping motors have an asymmetrical structure due to misalignment, such as the eccentricity generated by the manufacturing and assembly process. When vector control is applied using the position information measured by an incremental encoder attached to the rotor shaft of such stepping motors, the following problems occur. First, an initial position error occurs during the forced excitation process for the initial rotor position alignment. Second, torque ripple corresponding to the mechanical rotation frequency is generated. In this study, these non-ideal phenomena that occur in vector control of the stepping motor are analyzed, and compensation methods are proposed to eliminate them. The validity of the proposed initial position error and torque ripple compensation methods is verified through experiments on a two-phase hybrid stepping motor drive system.

스팀터빈 발전기 진동진단 시스템 개발 (Development of a Vibration Diagnostic System for Steam Turbine Generators)

  • 이안성;홍성욱;김호종;이현
    • 소음진동
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    • 제5권4호
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    • pp.543-553
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    • 1995
  • Modern steam turbine generators are being built as a higher power and larger system, experiencing more frequent starts and stops of operation due to a constant change of power demands. Hence, they are inevitably more vulnerable to various vibrations, and more often exposed to the danger of sudden vibration accidents than ever before. Even under the circumstances, in order to secure the system reliability of steampower plants and there by to supply safely the public electricity, it is important to prevent a sudden vibration accident in one hand and even when it happens, to raise an operating efficiency of the plants throught swift and precise treatments in the other. In this study, an interactive vibration diagnostic system has been developed to make the on-site vibration diagnosis of steam turbine generators possible and convenient, utilizing a note-book PC. For this purpose, at first the principal vibration phenomena, such as various unbalance and unstable vibrations as well as rubbing, misalignment, and shaft crack vibrations, have been systematically classified as grouped parameters of vibration frequencies, amplitudes, phases, rotating speeds at the time of accident, and operating conditions or condition changes. A new complex vibration diagnostic table has been constructed from the causal relations between the characteristic parameters and the principal vibration phenomena. Then, the diagnostic system has been developed to screen and issue the corresponding vibration phenomena by assigning to each user-selected combination of characteristic parameters a unique characteristic vector and comparing this vector with a diagnostic vector of each vibration phenomenon based on the constructed diagnostic table. Moreover, the diagnostic system has a logic whose diagnosis may be performed successfully by inputing only some of the corresponding characteristic parameters without having to input all the parameters. The developed diagnostic system has been applied to perform the diagnosis of several real cases of steam turbine vibration accidents. And the results have been quite satisfactory.

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